IP Library › Granted Patent US 12,436,573
Granted Patent B2
US 12,436,573 · App. 18/069,402 · Granted Oct 7, 2025

Method of manufacturing display device

Inventor: Suchang Ryu (Yongin-si, KR)
Assignee: SAMSUNG DISPLAY CO., LTD.
G06F1/1656G06F1/1616
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Quick Facts
Patent No.
US 12,436,573
App. No.
18/069,402
Granted
Oct 7, 2025
Kind
B2
Abstract

A method of manufacturing a display device includes defining an etching line having a shape of a closed curve on a metal plate having a rigidity higher than a rigidity of a display panel, etching the metal plate along the etching line, laminating the etched metal plate to a display module including the display panel, defining a cutting line corresponding to the etching line, and cutting the display module and the metal plate laminated to the display module together with each other along the cutting line.

Claims (32)

1. A method of manufacturing a display device, the method comprising:

defining an etching line having a shape of a closed curve on a metal plate having a rigidity higher than a rigidity of a display panel;

etching the metal plate along the etching line;

laminating the etched metal plate to a display module including the display panel;

defining a cutting line corresponding to the etching line; and

cutting the display module and the metal plate laminated to the display module together with each other along the cutting line.

2. The method of claim 1 , wherein the metal plate is etched by at least half of a thickness of the metal plate.

3. The method of claim 1 , wherein the metal plate includes a folding part and a non-folding part which is adjacent to the folding part, and

a first depth by which the folding part is etched is greater than a second depth by which the non-folding part is etched.

4. The method of claim 1 , wherein the closed curve includes a rectangle having a rounded vertex.

5. The method of claim 1 , wherein the cutting line has a shape congruent with the closed curve.

6. The method of claim 1 , wherein a first edge part, which is an edge part of the cut display module, and a second edge part, which is an edge part of the cut metal plate, are aligned to match each other in a plan view.

7. The method of claim 6 , wherein, for all of virtual planes which are perpendicular to a plane defined by the plan view, a shortest distance from a virtual plane of the virtual planes to the first edge part and a shortest distance from the virtual plane to the second edge part are equal to each other.

8. The method of claim 6 , wherein, when the display module and the metal plate laminated to the display module are cut together with each other along the cutting line, a planar area size the display module and a planar area size the metal plate are equal to each other.

9. The method of claim 1 , wherein the metal plate includes stainless steel.

10. The method of claim 1 , further comprising accommodating each of the cut display module and the cut metal plate.

11. A method of manufacturing a display device, the method comprising:

defining an etching line having a shape of a closed curve on a metal plate having a rigidity higher than a rigidity of a display panel;

etching the metal plate along the etching line;

laminating the etched metal plate to a display module including the display panel;

defining a first cutting line corresponding to the etching line and a second cutting line which is different from the first cutting line; and

cutting only the laminated metal plate among the display module and the metal plate laminated to the display module along the first cutting line.

12. The method of claim 11 , wherein the metal plate is etched by at least half of a thickness of the metal plate.

13. The method of claim 11 , wherein the metal plate includes a folding part and a non-folding part which is adjacent to the folding part, and

a first depth by which the folding part is etched is greater than a second depth by which the non-folding part is etched.

14. The method of claim 11 , wherein the closed curve includes a rectangle having a rounded vertex.

15. The method of claim 11 , wherein the first cutting line has a shape congruent with the closed curve.

16. The method of claim 15 , wherein the second cutting line has a shape resembling the closed curve.

17. The method of claim 16 , wherein, before the cutting only the laminated metal plate, the method further comprises cutting only the display module among the display module and the metal plate laminated to the display module along the second cutting line.

18. The method of claim 16 , wherein, after the cutting only the laminated metal plate, the method further comprises cutting only the display module among the display module and the metal plate laminated to the display module along the second cutting line.

19. The method of claim 11 , wherein a first edge part, which is an edge part of the cut display module, and a second edge part, which is an edge part of the cut metal plate, are aligned to match each other in a plan view.

20. The method of claim 19 , wherein, for all of virtual planes which are perpendicular to a plane defined by the plan view, a shortest distance from a virtual plane of the all of virtual planes to the first edge part and a shortest distance from the virtual plane to the second edge part are equal to each other.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 22, 2022
From: RYU, SUCHANG
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 062180/0400 →
Priority Claims (1)
KR 10-2022-0052006 · Apr 27, 2022 · national
Continuity (1)
Related Publication 20230350463A1 · Nov 2, 2023
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