IP Library Granted Patent US 12,472,463
Granted Patent B2
US 12,472,463 · App. 19/228,271 · Granted Nov 18, 2025

Systems and methods of renewable natural gas processing

Inventors: Christopher S. Carson (Bussum, NL); Noah A. Leinwand (New York, NY); Casey J. Leist (Atlanta, GA)
Assignee: Alchemy CO2, PBC
B01D53/229B01D53/0462B01D53/047B01D53/226C10L3/10B01D2256/22B01D2256/24B01D2257/102B01D2257/304B01D2257/708
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,472,463
App. No.
19/228,271
Granted
Nov 18, 2025
Kind
B2
Abstract

Example gas recovery systems disclosed herein include a source gas conditioning assembly comprising a compression component and swing adsorption component configured to provide a conditioned source gas, a first membrane assembly to separate the conditioned source gas into a hydrocarbon enriched stream and a recovery stream, a second membrane assembly to separate the hydrocarbon enriched stream into a hydrocarbon product stream and a recycle stream, a carbon dioxide plant assembly to provide a carbon dioxide product stream and an enriched recycle stream, and a standalone membrane assembly at least selectively fluidly coupled to the enriched recycle stream, and separates the enriched recycle stream into a hydrocarbon enriched recycle stream and an effluent stream. The swing adsorption component is at least selectively coupled to the enriched recycle stream. The source gas conditioning assembly is fluidly coupled to the recycle stream, and at least selectively coupled to the hydrocarbon enriched recycle stream.

Claims (38)

1 . A gas recovery system, comprising:

a source gas conditioning assembly fluidly coupled to an inlet source gas, the source gas conditioning assembly comprising a compression component and a swing adsorption component, and configured to provide a conditioned source gas;

a first membrane assembly fluidly coupled to the conditioned source gas, and configured to separate the conditioned source gas into a hydrocarbon enriched stream and a recovery stream;

a second membrane assembly fluidly coupled to the hydrocarbon enriched stream, and configured to separate the hydrocarbon enriched stream into a hydrocarbon product stream and a recycle stream;

a carbon dioxide (CO 2 ) plant assembly fluidly at least selectively coupled to the recovery stream, and configured to provide a carbon dioxide product stream and a non-condensable stream;

wherein the source gas conditioning assembly is fluidly coupled to the recycle stream; and

wherein the swing adsorption component is at least selectively coupled to the recovery stream.

2 . The gas recovery system of claim 1 , wherein the swing adsorption component is at least selectively coupled to the non-condensable stream.

3 . A gas recovery system, comprising:

a source gas conditioning assembly fluidly coupled to an inlet source gas, the source gas conditioning assembly comprising a compression component and a swing adsorption component, and configured to provide a conditioned source gas;

a first membrane assembly fluidly coupled to the conditioned source gas, and configured to separate the conditioned source gas into a hydrocarbon enriched stream and a recycle stream;

a second membrane assembly fluidly coupled to the hydrocarbon enriched stream, and configured to separate the hydrocarbon enriched stream into a hydrocarbon product stream and a recovery stream;

a carbon dioxide (CO 2 ) plant assembly fluidly at least selectively coupled to the recovery stream, and configured to provide a carbon dioxide product stream and a non-condensable stream;

wherein the source gas conditioning assembly is fluidly coupled to the recycle stream; and

wherein the swing adsorption component is at least selectively coupled to the recovery stream.

4 . The gas recovery system of claim 3 , wherein the swing adsorption component is at least selectively coupled to the non-condensable stream.

5 . A gas recovery system, comprising:

a source gas conditioning assembly fluidly coupled to an inlet source gas, the source gas conditioning assembly comprising a compression component and a swing adsorption component, and configured to provide a conditioned source gas;

a first membrane assembly fluidly coupled to the conditioned source gas, and configured to separate the conditioned source gas into a hydrocarbon enriched stream and a recovery stream;

a second membrane assembly fluidly coupled to the hydrocarbon enriched stream, and configured to separate the hydrocarbon enriched stream into a hydrocarbon product stream and a recycle stream;

a carbon dioxide (CO 2 ) plant assembly fluidly at least selectively coupled to the recovery stream, and configured to provide a carbon dioxide product stream and a non-condensable stream;

a standalone membrane assembly fluidly coupled to the non-condensable stream, and configured to separate the non-condensable stream into a flush gas stream and a hydrocarbon enriched recycle stream;

wherein the source gas conditioning assembly is fluidly coupled to the recycle stream and the hydrocarbon enriched recycle stream; and

wherein the swing adsorption component is fluidly coupled to the flush gas stream.

6 . The gas recovery system of claim 5 , wherein the swing adsorption component is at least selectively coupled to the recovery stream.

7 . A gas recovery system, comprising:

a source gas conditioning assembly fluidly coupled to an inlet source gas, the source gas conditioning assembly comprising a compression component and a swing adsorption component, and configured to provide a conditioned source gas;

a first membrane assembly fluidly coupled to the conditioned source gas, and configured to separate the conditioned source gas into a hydrocarbon enriched stream and a recycle stream;

a second membrane assembly fluidly coupled to the hydrocarbon enriched stream, and configured to separate the hydrocarbon enriched stream into a hydrocarbon product stream and a recovery stream;

a carbon dioxide (CO 2 ) plant assembly fluidly at least selectively coupled to the recovery stream, and configured to provide a carbon dioxide product stream and a non-condensable stream;

a standalone membrane assembly fluidly coupled to the non-condensable stream, and configured to separate the non-condensable stream into a flush gas stream and a hydrocarbon enriched recycle stream;

wherein the source gas conditioning assembly is fluidly coupled to the recycle stream and the hydrocarbon enriched recycle stream; and

wherein the swing adsorption component is fluidly coupled to the flush gas stream.

8 . The gas recovery system of claim 7 , wherein the swing adsorption component is at least selectively coupled to the recovery stream.

9 . The gas recovery system of claim 1 , wherein the CO 2 plant assembly comprises a liquefaction component.

10 . The gas recovery system of claim 3 , wherein the CO 2 plant assembly comprises a liquefaction component.

11 . The gas recovery system of claim 5 , wherein the CO 2 plant assembly comprises a liquefaction component.

12 . The gas recovery system of claim 7 , wherein the CO 2 plant assembly comprises a liquefaction component.

Assignments (2)
SECURITY INTEREST Recorded Jan 27, 2026
From: ALCHEMY CO2, PBC
To: PACEZERO SUSTAINABLE CREDIT FUND II
Reel/Frame 073600/0053 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2025
From: LEIST, CASEY J.; LEINWAND, NOAH A.; CARSON, CHRISTOPHER S.
To: ALCHEMY CO2, PBC
Reel/Frame 072227/0181 →
Continuity (8)
Continuation PCTUS2024033079 · Jun 7, 2024
Provisional Application 63548011 · Nov 10, 2023
Provisional Application 63471625 · Jun 7, 2023
Provisional Application 63471624 · Jun 7, 2023
Provisional Application 63471628 · Jun 7, 2023
Provisional Application 63471630 · Jun 7, 2023
Provisional Application 63471626 · Jun 7, 2023
Related Publication 20250296038A1 · Sep 25, 2025
References Cited (65)
US 4374657A · Schendel et al. · 1983 [cited by applicant]
US 4602477A · Lucadamo · 1986 [cited by applicant]
US 4639257A · Duckett et al. · 1987 [cited by applicant]
US 4659343A · Kelly · 1987 [cited by applicant]
US 4701187A · Choe et al. · 1987 [cited by applicant]
US 4772295A · Shibuya et al. · 1988 [cited by applicant]
US 4936887A · Waldo et al. · 1990 [cited by applicant]
US 5089034A · Markovs et al. · 1992 [cited by applicant]
US 5727903A · Borray et al. · 1998 [cited by applicant]
US 6128919A · Daus et al. · 2000 [cited by applicant]
US 6572679B2 · Baker et al. · 2003 [cited by applicant]
US 6610124B1 · Dolan et al. · 2003 [cited by applicant]
US 6630011B1 · Baker et al. · 2003 [cited by applicant]
US 8999038B2 · Ungerank et al. · 2015 [cited by applicant]
US 9180402B2 · Buse · 2015 [cited by examiner]
US 11980846B1 · Bikson · 2024 [cited by applicant]
US 12139681B1 · Bikson · 2024 [cited by applicant]
US 12139682B1 · Bikson · 2024 [cited by applicant]
US 20040018144A1 · Briscoe · 2004 [cited by applicant]
US 20040099138A1 · Karode et al. · 2004 [cited by applicant]
US 20040103782A1 · Wascheck et al. · 2004 [cited by applicant]
US 20070166205A1 · Holst et al. · 2007 [cited by applicant]
US 20070243127A1 · Fedorov et al. · 2007 [cited by applicant]
US 20090165377A1 · Koh et al. · 2009 [cited by applicant]
US 20100256245A1 · Iaccino et al. · 2010 [cited by applicant]
US 20110094378A1 · Mitariten · 2011 [cited by applicant]
US 20120121497A1 · Terrien et al. · 2012 [cited by applicant]
US 20120180389A1 · Knaebel · 2012 [cited by applicant]
US 20120291483A1 · Terrien et al. · 2012 [cited by applicant]
US 20120292574A1 · Terrien et al. · 2012 [cited by applicant]
US 20130131199A1 · Lien et al. · 2013 [cited by applicant]
US 20130142720A1 · Chen et al. · 2013 [cited by applicant]
US 20140090556A1 · Shah · 2014 [cited by examiner]
US 20150122122A1 · W Mustapa et al. · 2015 [cited by applicant]
US 20150323248A1 · Terrien et al. · 2015 [cited by applicant]
US 20150360165A1 · Carson et al. · 2015 [cited by applicant]
US 20160001219A1 · Ho et al. · 2016 [cited by applicant]
US 20170283292A1 · Kim · 2017 [cited by applicant]
US 20180133643A1 · Ho et al. · 2018 [cited by applicant]
US 20180223205A1 · Mitariten · 2018 [cited by examiner]
US 20180250627A1 · Zick et al. · 2018 [cited by applicant]
US 20190030482A1 · Ding et al. · 2019 [cited by applicant]
US 20190060835A1 · Ding et al. · 2019 [cited by applicant]
US 20200203738A1 · Jolly et al. · 2020 [cited by applicant]
US 20200307997A1 · Tranier · 2020 [cited by applicant]
US 20220041442A1 · Coleman · 2022 [cited by examiner]
US 20230119784A1 · Reinertsen et al. · 2023 [cited by applicant]
US 20230132426A1 · Kim · 2023 [cited by examiner]
US 20240019205A1 · Prince · 2024 [cited by applicant]
US 20250035376A1 · Valentin et al. · 2025 [cited by applicant]
US 20250066272A1 · O'brien et al. · 2025 [cited by applicant]
CN 107758664A · 2018 [cited by applicant]
WO 2022055125A1 · 2022 [cited by applicant]
WO 2024254496A2 · 2024 [cited by applicant]
WO 2024254503A2 · 2024 [cited by applicant]
WO 2024254510A2 · 2024 [cited by applicant]
WO 2024254496A3 · 2025 [cited by applicant]
WO 2024254503A3 · 2025 [cited by applicant]
WO 2024254510A3 · 2025 [cited by applicant]
“International Application Serial No. PCT/US2024/033071, International Search Report and Written Opinion mailed Nov. 27, 2024”, Alchemy CO2, PBC, 34 pages. [cited by applicant]
“International Application Serial No. PCT/US2024/033071, Invitation to Pay Additional Fees and, Where Applicable, Protest Fee mailed Sep. 12, 2024”, Alchemy CO2, PBC, 3 pages. [cited by applicant]
“International Application Serial No. PCT/US2024/033079, International Search Report and Written Opinion mailed Nov. 5, 2024”, Alchemy CO2, PBC, 19 pages. [cited by applicant]
“International Application Serial No. PCT/US2024/033079, Invitation To Pay Additional Fees And, Where Applicable, Protest Fee mailed Sep. 10, 2024”, Alchemy CO2, PBC, 3 pages. [cited by applicant]
“International Application Serial No. PCT/US2024/033087, International Search Report and Written Opinion mailed Nov. 27, 2024”, Alchemy CO2, PBC, 25 pages. [cited by applicant]
“International Application Serial No. PCT/US2024/033087, Invitation to Pay Additional Fees and, Where Applicable, Protest Fee mailed Sep. 10, 2024”, Alchemy CO2, PBC, 3 pages. [cited by applicant]