IP Library Granted Patent US 12,501,701
Granted Patent B2
US 12,501,701 · App. 18/447,948 · Granted Dec 16, 2025

Power rails for stacked semiconductor device

Inventors: Chansyun David Yang (Shinchu, TW); Keh-Jeng Chang (Hsinchu, TW); Chan-Lon Yang (Taipei, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H10D86/011H01L21/76256H01L21/76816H01L21/76898H01L23/5226H01L23/5286H10D86/215
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Quick Facts
Patent No.
US 12,501,701
App. No.
18/447,948
Granted
Dec 16, 2025
Kind
B2
Abstract

The present disclosure describes a method to form a stacked semiconductor device with power rails. The method includes forming the stacked semiconductor device on a first surface of a substrate. The stacked semiconductor device includes a first fin structure, an isolation structure on the first fin structure, and a second fin structure above the first fin structure and in contact with the isolation structure. The first fin structure includes a first source/drain (S/D) region, and the second fin structure includes a second S/D region. The method also includes etching a second surface of the substrate and a portion of the first S/D region or the second S/D region to form an opening. The second surface is opposite to the first surface. The method further includes forming a dielectric barrier in the opening and forming an S/D contact in the opening.

Claims (37)

1 . An integrated circuit, comprising:

a stacked semiconductor device on a first surface of a substrate, wherein the stacked semiconductor device comprises a first device stacked over a second device, and wherein the second device comprises a source/drain (S/D) region;

a S/D contact structure on a second surface of the substrate and connected to the S/D region, wherein the second surface is opposite to the first surface; and

a dielectric barrier surrounding the S/D contact structure, wherein the dielectric barrier is in contact with the S/D region, and wherein a thickness of the dielectric barrier ranges from about 3 nm to about 5 nm.

2 . The integrated circuit of claim 1 , further comprising a gate contact structure on the first surface of the substrate, wherein the gate contact structure is connected to a gate structure of the first device.

3 . The integrated circuit of claim 1 , further comprising an isolation structure between the first and second devices.

4 . The integrated circuit of claim 1 , wherein the S/D contact structure comprises a silicide layer on the S/D region and a metal contact structure on the silicide layer.

5 . The integrated circuit of claim 1 , further comprising a S/D interconnect on the S/D contact structure, wherein the S/D contact structure and the S/D interconnect connect the S/D region to a power supply.

6 . The integrated circuit of claim 1 , further comprising a S/D interconnect on the S/D contact structure, wherein the S/D contact structure and the S/D interconnect connect the S/D region to ground.

7 . The integrated circuit of claim 1 , wherein the first device comprises a first stack of semiconductor layers extending along a first direction, and wherein the second device comprises a second stack of semiconductor layers extending along the first direction.

8 . The integrated circuit of claim 1 , wherein the first device comprises a first stack of semiconductor layers extending along a first direction, and wherein the second device comprises a second stack of semiconductor layers extending along a second direction about 90 degrees relative to the first direction.

9 . The integrated circuit of claim 1 , further comprising a block structure on the first surface of the substrate, wherein the block structure and the S/D contact structure are on opposite sides of the S/D region.

10 . A semiconductor device, comprising:

first and second stacks of semiconductor layers on a first surface of a substrate, wherein the first stack of semiconductor layers is stacked over the second stack of semiconductor layers;

an epitaxial layer between the first and second stacks of semiconductor layers;

a gate structure surrounding the first and second stacks of semiconductor layers;

a source/drain (S/D) region in contact with the second stack of semiconductor layers and the epitaxial layer; and

a S/D contact structure on a second surface of the substrate and connected to the S/D region, wherein the second surface is opposite to the first surface.

11 . The semiconductor device of claim 10 , further comprising a gate contact structure on the first surface of the substrate, wherein the gate contact structure is connected to the gate structure.

12 . The semiconductor device of claim 10 , further comprising an isolation structure between the first and second stacks of semiconductor layers.

13 . The semiconductor device of claim 10 , wherein the S/D contact structure comprises a silicide layer on the S/D region and a metal contact structure on the silicide layer.

14 . The semiconductor device of claim 10 , further comprising a S/D interconnect on the S/D contact structure, wherein the S/D contact structure and the S/D interconnect connect the S/D region to a power supply or ground.

15 . The semiconductor device of claim 10 , wherein the first and second stacks of semiconductor layers extends along a same direction.

16 . The semiconductor device of claim 10 , further comprising a block structure on the first surface of the substrate, wherein the block structure and the S/D contact structure are on opposite sides of the S/D region.

17 . A semiconductor device, comprising:

first and second stacks of semiconductor layers on a first surface of a substrate, wherein the first stack of semiconductor layers is stacked over the second stack of semiconductor layers;

a dielectric structure between the first and second stacks of semiconductor layers;

an epitaxial layer on the dielectric structure;

a first source/drain (S/D) region on the epitaxial layer and in contact with the first stack of semiconductor layers;

a second S/D region in contact with the second stack of semiconductor layers, wherein the dielectric structure is in contact with top surfaces of the second stacks of semiconductor layers and the second S/D region; and

first and second S/D contact structures on a second surface of the substrate, wherein:

the second surface is opposite to the first surface;

the first S/D contact structure is connected to the first S/D region; and

the second S/D contact structure is connected to the second S/D region.

18 . The semiconductor device of claim 17 , further comprising a first S/D interconnect on the first S/D contact structure and a second S/D interconnect on the second S/D contact structure, wherein the first S/D contact structure and the first S/D interconnect connect the first S/D region to a power supply, and wherein the second S/D contact structure and the second S/D interconnect connect the second S/D region to ground.

19 . The semiconductor device of claim 17 , further comprising a gate contact structure on the first surface of the substrate, wherein the gate contact structure is connected to a gate structure surrounding the second stack of semiconductor layers.

20 . The semiconductor device of claim 17 , further comprising a block structure on the first surface of the substrate, wherein the block structure and the first S/D contact structure are on opposite sides of the first S/D region.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2023
From: YANG, CHANSYUN DAVID; CHANG, KEH-JENG; YANG, CHAN-LON
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 064558/0481 →
Continuity (3)
Division 17663608 · May 16, 2022
Continuation 16997062 · Aug 19, 2020
Related Publication 20230395437A1 · Dec 7, 2023
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