IP Library Granted Patent US 12,508,539
Granted Patent B2
US 12,508,539 · App. 19/230,945 · Granted Dec 30, 2025

Systems and methods of renewable natural gas processing

Inventors: Christopher S. Carson (Bussum, NL); Noah A. Leinwand (New York, NY); Casey J. Leist (Atlanta, GA)
Assignee: Alchemy CO2, PBC
B01D53/229B01D53/0462B01D53/047B01D53/226B01D53/26C10L3/10B01D2253/102B01D2256/22B01D2256/24B01D2257/304B01D2257/708B01D2257/80
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Quick Facts
Patent No.
US 12,508,539
App. No.
19/230,945
Granted
Dec 30, 2025
Kind
B2
Abstract

Example gas recovery systems disclosed herein include a source gas conditioning assembly comprising a compression component and swing adsorption component configured to provide a conditioned source gas, a first membrane assembly to separate the conditioned source gas into a hydrocarbon enriched stream and a recovery stream, a second membrane assembly to separate the hydrocarbon enriched stream into a hydrocarbon product stream and a recycle stream, a carbon dioxide plant assembly to provide a carbon dioxide product stream and an enriched recycle stream, and a standalone membrane assembly at least selectively fluidly coupled to the enriched recycle stream, and separates the enriched recycle stream into a hydrocarbon enriched recycle stream and an effluent stream. The swing adsorption component is at least selectively coupled to the enriched recycle stream. The source gas conditioning assembly is fluidly coupled to the recycle stream, and at least selectively coupled to the hydrocarbon enriched recycle stream.

Claims (27)

1 . A carbon dioxide recovery system, comprising:

a primary recovery system comprising a plurality of membranes and a swing adsorption component;

a carbon dioxide (CO 2 ) plant assembly fluidly coupled to a permeate of a membrane of the plurality of membranes, the CO 2 plant assembly configured to provide a liquid CO 2 product stream and a non-condensable stream;

a standalone membrane assembly fluidly coupled to the non-condensable stream, and configured to separate the non-condensable stream into a hydrocarbon enriched stream and a CO 2 enriched stream; and

selectively utilizing at least one of the CO 2 enriched stream or the permeate of the membrane of the plurality of membranes as a flush gas for the swing adsorption component.

2 . The carbon dioxide recovery system of claim 1 , wherein the membrane of the plurality of membranes comprises a first sequential membrane.

3 . The carbon dioxide recovery system of claim 1 , wherein the membrane of the plurality of membranes comprises a second sequential membrane.

4 . The carbon dioxide recovery system of claim 1 , wherein the CO 2 plant assembly is fluidly coupled to the CO 2 enriched stream.

5 . The carbon dioxide recovery system of claim 1 , further comprising an energy recovery system configured to utilize chemical energy of the hydrocarbon enriched stream.

6 . The carbon dioxide recovery system of claim 1 , further comprising:

wherein the primary recovery system is fluidly coupled to the hydrocarbon enriched stream as a recycle gas.

7 . The carbon dioxide recovery system of claim 1 , wherein the non-condensable stream is not pressurized between the CO 2 plant assembly and the standalone membrane assembly.

8 . A carbon dioxide recovery system, comprising:

a primary recovery system comprising a means for separating a source gas into a hydrocarbon product stream and a CO 2 enriched recovery stream, and a swing adsorption component;

a means for separating the CO 2 enriched recovery stream into a liquid CO 2 product stream and a non-condensable stream;

a means for separating the non-condensable stream into a hydrocarbon enriched stream and a CO 2 enriched stream; and

a means for providing flush gas to the swing adsorption component.

9 . The carbon dioxide recovery system of claim 8 , further comprising a means for recycling the CO 2 enriched stream.

10 . The carbon dioxide recovery system of claim 8 , wherein the means for providing flush gas comprises selectively providing the CO 2 enriched stream to flush the swing adsorption component.

11 . The carbon dioxide recovery system of claim 8 , wherein the means for providing flush gas comprises selectively providing a permeate of a first sequential membrane of the primary recovery system to flush the swing adsorption component.

12 . The carbon dioxide recovery system of claim 11 , wherein the permeate of the first sequential membrane of the primary recovery system comprises the CO 2 enriched recovery stream.

13 . The carbon dioxide recovery system of claim 11 , wherein the permeate of the first sequential membrane of the primary recovery system comprises a recycle stream.

14 . The carbon dioxide recovery system of claim 8 , wherein the means for providing flush gas comprises selectively providing the non-condensable stream to flush the swing adsorption component.

15 . The carbon dioxide recovery system of claim 8 , wherein the means for providing flush gas comprises selectively providing the CO 2 enriched stream to flush the swing adsorption component.

16 . The carbon dioxide recovery system of claim 8 , wherein the means for providing flush gas comprises selectively providing a permeate of a second sequential membrane of the primary recovery system to flush the swing adsorption component.

17 . The carbon dioxide recovery system of claim 16 , wherein the permeate of the second sequential membrane of the primary recovery system comprises the CO 2 enriched recovery stream.

18 . The carbon dioxide recovery system of claim 16 , wherein the permeate of the second sequential membrane of the primary recovery system comprises a recycle stream.

Assignments (2)
SECURITY INTEREST Recorded Jan 27, 2026
From: ALCHEMY CO2, PBC
To: PACEZERO SUSTAINABLE CREDIT FUND II
Reel/Frame 073600/0053 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2025
From: LEIST, CASEY J.; LEINWAND, NOAH A.; CARSON, CHRISTOPHER S.
To: ALCHEMY CO2, PBC
Reel/Frame 072227/0181 →
Continuity (9)
Continuation 19228271 · Jun 4, 2025
Continuation PCTUS2024033079 · Jun 7, 2024
Provisional Application 63548011 · Nov 10, 2023
Provisional Application 63471630 · Jun 7, 2023
Provisional Application 63471626 · Jun 7, 2023
Provisional Application 63471628 · Jun 7, 2023
Provisional Application 63471624 · Jun 7, 2023
Provisional Application 63471625 · Jun 7, 2023
Related Publication 20250303355A1 · Oct 2, 2025
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