IP Library Granted Patent US 12,522,533
Granted Patent B2
US 12,522,533 · App. 16/462,092 · Granted Jan 13, 2026

Methods of forming laser-induced attributes on glass-based substrates using mid-IR laser

Inventors: Stephan Lvovich Logunov (Corning, NY); Alexander Mikhailovich Streltsov (Corning, NY)
Assignee: CORNING INCORPORATED
C03C23/0025C03C4/0071C03C2201/32C03C2201/50C03C2203/52
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Quick Facts
Patent No.
US 12,522,533
App. No.
16/462,092
Granted
Jan 13, 2026
Kind
B2
Abstract

Methods of making a glass-based article including a surface feature thereon. Methods include arranging a glass-based substrate relative to a laser. Methods also include irradiating the glass-based substrate with laser beam with a light wavelength from about 2500 nm to about 3000 nm to grow a surface feature thereon.

Claims (38)

1 . A method of forming a feature on a glass-based article, the method comprising:

arranging a transparent glass-based substrate relative to a laser, the transparent glass-based substrate comprising a hydroxyl concentration within its composition of at least 100 ppm;

directing a laser beam comprising a light wavelength from about 2500 nm to about 3000 nm from the laser to contact the transparent glass-based substrate; and

moving the laser beam along a surface of the transparent glass-based substrate;

wherein the transparent glass-based substrate absorbs light from the laser beam in an amount sufficient to heat and grow a glass feature from the transparent glass-based substrate;

wherein the transparent glass-based substrate comprises an iron ion concentration of less than about 1.0 wt. %.

2 . The method of claim 1 , wherein the transparent glass-based substrate is essentially free of a transition metal ion concentration.

3 . The method of claim 1 , wherein the transparent glass-based substrate comprises an iron ion concentration of less than about 0.5 wt. %.

4 . The method of claim 1 , wherein the transparent glass-based substrate absorbs 20% or more of light from the laser beam.

5 . The method of claim 1 , wherein the glass feature grows on a surface of the transparent glass-based substrate proximate the laser beam from the laser.

6 . The method of claim 1 , wherein said method further comprises terminating contact of the laser beam and the transparent glass-based substrate.

7 . The method of claim 1 , wherein the transparent glass-based substrate comprises a soda-lime glass, an aluminosilicate glass, an alkali-aluminosilicate glass, a borosilicate glass, an alkali-borosilicate glass, an aluminoborosilicate glass, an alkali-aluminoborosilicate glass, or a fused silica glass.

8 . The method of claim 1 , wherein the hydroxyl concentration is greater than about 300 ppm.

9 . The method of claim 1 , wherein the glass feature is a bump, a ridge, or a protrusion on the glass-based substrate.

10 . A method of forming a glass-based feature on a glass-based article, the method comprising:

positioning a transparent glass-based substrate relative to a laser;

irradiating a surface of the transparent glass-based substrate with a laser beam from the laser, the laser beam including a light wavelength predetermined to coincide with the absorbance by a hydroxyl concentration within the transparent glass-based substrate; and

moving the laser beam across the surface by adjusting a lens between the laser and the glass-based substrate;

wherein:

the laser beam comprises a light wavelength from about 2500 nm to about 3000 nm;

the transparent glass-based substrate absorbs light from the laser beam in an amount sufficient to heat and grow a transparent glass surface feature from the transparent glass-based substrate; and

the transparent glass-based substance comprises a transition metal ion concentration of less than about 1.0 wt. %.

11 . The method of claim 10 , wherein the transparent glass surface feature is grown on the irradiated surface of the transparent glass-based substrate.

12 . The method of claim 10 , wherein the transparent glass-based substrate is fused silica and the hydroxyl concentration is greater than about 300 ppm.

13 . The method of claim 10 , wherein the transparent glass-based substrate comprises a soda-lime glass, an aluminosilicate glass, an alkali-aluminosilicate glass, a borosilicate glass, an alkali-borosilicate glass, an aluminoborosilicate glass, or an alkali-aluminoborosilicate glass.

14 . The method of claim 13 , wherein the transparent glass-based substrate is essentially free of a transition metal ion concentration.

15 . The method of claim 13 , wherein the transparent glass-based substrate comprises an iron ion concentration of less than about 0.5 wt. %.

16 . The method of claim 13 , wherein the transparent glass-based substrate absorbs about 30% or more of light from the laser beam.

17 . The method of claim 10 , said method further comprises terminating irradiation of the surface of the transparent glass-based substrate with the laser beam.

18 . The method of claim 10 , wherein the transparent glass-based substrate comprises a coefficient of thermal expansion (CTE) from about 0.1×10 −6 ° C. −1 to about 10×10 −6 ° C. −1 (at about 25° C. to about 400° C.).

19 . The method of claim 10 , wherein the transparent glass surface feature is a protrusion or a ridge on the transparent glass-based substrate surface.

20 . The method of claim 10 , wherein the transparent glass surface feature has a height of about 0.01 micrometers to about 500 micrometers on the transparent glass-based substrate surface.

21 . A method of forming a feature on a glass-based article, the method comprising:

arranging a transparent glass-based substrate relative to a laser, the transparent glass-based substrate comprising a hydroxyl concentration; and

directing a laser beam comprising a light wavelength from the laser to contact the transparent glass-based substrate;

wherein:

the transparent glass-based substrate absorbs light from the laser beam in an amount sufficient to heat and grow a glass feature from the transparent glass-based substrate; and

the light wavelength is predetermined to coincide with the absorbance by the hydroxyl concentration.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2019
From: LOGUNOV, STEPHAN LVOVICH; STRELTSOV, ALEXANDER MIKHAILOVICH
To: CORNING INCORPORATED
Reel/Frame 049213/0952 →
Continuity (2)
Provisional Application 62424227 · Nov 18, 2016
Related Publication 20200277225A1 · Sep 3, 2020
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