IP Library Granted Patent US 12,545,836
Granted Patent B2
US 12,545,836 · App. 17/807,845 · Granted Feb 10, 2026

Fluoride phosphor and method of producing the same, wavelength conversion member, and light emitting device

Inventors: Yohei Yamauchi (Tokushima, JP); Tomokazu Yoshida (Anan, JP); Yuki Shiota (Tokushima, JP)
Assignee: NICHIA CORPORATION
C09K11/617C09K11/02C09K11/646H10H20/8512
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Quick Facts
Patent No.
US 12,545,836
App. No.
17/807,845
Granted
Feb 10, 2026
Kind
B2
Abstract

A fluoride phosphor, comprising fluoride particles having an average particle size of 0.1 μm to 7 μm and a maximum particle size of 1 μm to 18 μm, wherein a ratio of the maximum particle size with respect to the average particle size is higher than 1. The fluoride particles have a composition containing an element M containing at least one selected from the group consisting of Group 4 elements, Group 13 elements, and Group 14 elements; an alkali metal; Mn; and F. In the composition, when the number of moles of the alkali metal is 2, the number of moles of Mn is more than 0 but less than 0.2, the number of moles of the element M is more than 0.8 but less than 1, and the number of moles of F is more than 5 but less than 7.

Claims (24)

1 . A fluoride phosphor, comprising fluoride particles which have an average particle size of 0.5 μm or more and 3 μm or less and a maximum particle size of 1 μm or more and 18 μm or less, wherein a ratio of the maximum particle size with respect to the average particle size is higher than 1,

wherein the fluoride particles have a composition comprising: an element M containing at least one selected from the group consisting of Group 4 elements, Group 13 elements, and Group 14 elements; an alkali metal; Mn; and F, wherein, when the number of moles of the alkali metal in the composition is 2, the number of moles of Mn in the composition is more than 0 and less than 0.2, the number of moles of the element M in the composition is more than 0.8 and less than 1, and the number of moles of F in the composition is more than 5 and less than 7.

2 . The fluoride phosphor according to claim 1 , wherein an inorganic substance other than the fluoride particles is attached to at least part of a surface of the fluoride particles.

3 . The fluoride phosphor according to claim 2 , wherein the inorganic substance comprises at least one selected from the group consisting of: oxides containing at least one selected from the group consisting of Si, Al, Ti, Zr, Sn, and Zn; and rare earth phosphates containing at least one selected from the group consisting of La, Ce, Dy, and Gd.

4 . The fluoride phosphor according to claim 1 , wherein the fluoride particles have a composition comprising at least one of Si and Ge as the element M, and wherein, when the number of moles of the alkali metal in the composition is 2, a total number of moles of Si, Ge, and Mn in the composition is 0.9 or more and 1.1 or less.

5 . The fluoride phosphor according to claim 1 , wherein the fluoride particles have the composition represented by the following Formula (1):

A 1 c [M 1 1-b Mn b F d ]  (1)

wherein, A 1 contains at least one selected from the group consisting of Li, Na, K, Rb, and Cs; M 1 contains at least one of Si and Ge, and optionally further contains at least one element selected from the group consisting of Group 4 elements and Group 14 elements; b satisfies 0<b<0.2; c represents an absolute value of the charge of [M 1 1-b Mn b F d ] ion; and d satisfies 5<d<7.

6 . The fluoride phosphor according to claim 1 , wherein the fluoride particles have a composition comprising Si and Al as the element M, and wherein, when the number of moles of the alkali metal in the composition is 2, a total number of moles of Si, Al, and Mn in the composition is 0.9 or more and 1.1 or less, and a number of moles of Al in the composition is more than 0 and 0.1 or less.

7 . The fluoride phosphor according to claim 1 , wherein the fluoride particles have the composition represented by the following Formula (2):

A 2 f [M 2 1-e Mn e F g ]  (2)

wherein, A 2 contains at least one selected from the group consisting of Li, Na, K, Rb, and Cs; M 2 contains at least Si and Al, and optionally further contains at least one element selected from the group consisting of Group 4 elements, Group 13 elements, and Group 14 elements; e satisfies 0<e<0.2; f represents an absolute value of the charge of [M 2 1-e Mn e F g ] ion; and g satisfies 5<g<7.

8 . A wavelength conversion layer, comprising the fluoride phosphor according to claim 1 ; and a resin.

9 . The wavelength conversion layer according to claim 8 , wherein the wavelength conversion layer has an average thickness of 20 μm or more and 100 μm or less.

10 . A light emitting device, comprising:

a wavelength conversion member comprising the wavelength conversion layer according to claim 8 ; and

a light emitting element having an emission peak wavelength in a range of 380 nm or more and 485 nm or less.

11 . A method of producing a fluoride phosphor, the method comprising:

preparing first fluoride particles having an average particle size of 5 μm or more and 30 μm or less; and

performing a pulverization treatment of the first fluoride particles to obtain second fluoride particles having an average particle size of 0.1 μm or more and 7 μm or less and a maximum particle size of 1 μm or more and 18 μm or less, wherein a ratio of the maximum particle size with respect to the average particle size is higher than 1.

12 . The method of producing a fluoride phosphor according to claim 11 , the method further comprising performing a surface treatment of the second fluoride particles.

13 . The method of producing a fluoride phosphor according to claim 12 , wherein the surface treatment comprises bringing the second fluoride particles into contact with a metal alkoxide containing at least one selected from the group consisting of Si, Al, Ti, Zr, Sn, and Zn in a liquid medium to obtain first oxide-attached fluoride particles in which an oxide derived from the metal alkoxide is attached to at least part of a surface of the second fluoride particles.

14 . The method of producing a fluoride phosphor according to claim 12 , wherein the surface treatment comprises bringing the second fluoride particles into contact with a rare earth ion containing at least one selected from the group consisting of La, Ce, Dy, and Gd, as well as a phosphate ion to obtain rare earth phosphate-attached fluoride particles in which a rare earth phosphate is attached to at least part of a surface of the second fluoride particles.

15 . The method of producing a fluoride phosphor according to claim 14 , wherein the surface treatment further comprises bringing the rare earth phosphate-attached fluoride particles into contact with a metal alkoxide containing at least one selected from the group consisting of Si, Al, Ti, Zr, Sn, and Zn in a liquid medium to obtain second oxide-attached fluoride particles in which an oxide derived from the metal alkoxide is attached to at least part of a surface of the rare earth phosphate-attached fluoride particles.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2022
From: YAMAUCHI, YOHEI; YOSHIDA, TOMOKAZU; SHIOTA, YUKI
To: NICHIA CORPORATION
Reel/Frame 060303/0047 →
Priority Claims (2)
JP 2021-102681 · Jun 21, 2021 · national
JP 2022-089664 · Jun 1, 2022 · national
Continuity (1)
Related Publication 20220403236A1 · Dec 22, 2022
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