IP Library › Granted Patent US 12,546,511
Granted Patent B2
US 12,546,511 · App. 18/588,978 · Granted Feb 10, 2026

Systems and methods for thermal reach enhancement

Inventors: Piotr D. Moncarz (Palo Alto, CA); Poodipeddi V. Suryanarayana (Plano, TX); Louis Capuano, Jr. (Palo Alto, CA); Axel-Pierre Bois (Curis-au-Mont-d'Or, FR); Daniel Bour (Granite Falls, WA)
Assignee: XGS Energy, Inc.
F24T10/17C09K5/14C09K8/5045E21B43/26F24T2010/50
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Quick Facts
Patent No.
US 12,546,511
App. No.
18/588,978
Granted
Feb 10, 2026
Kind
B2
Abstract

A thermal reach enhanced geothermal wellbore is provided. The geothermal wellbore includes a wellbore extending from a topside surface to a target location in a formation. The geothermal wellbore further includes a plurality of fissures that distally extend from the target location into the formation and that are at least partially filled with a compacted high-thermal k material. The compacted high-thermal k material terminates on a proximal end at the target location of the wellbore and is thermally coupled to a high-thermal conductivity grout or slurry through which heat is conducted to a working fluid that is contained in a closed loop working fluid conduit embedded in the grout or slurry.

Claims (32)

1 . A method of extracting heat from a formation, comprising:

placing a closed loop working fluid conduit in a wellbore having a target location in a formation, wherein the formation is a formation with low or no permeability;

pumping a high-thermal conductivity slurry into an annular space between a wall of the wellbore and an outer surface of the closed loop working fluid conduit, wherein the closed loop working fluid conduit is thermally coupled to the high-thermal conductivity slurry;

compacting the high-thermal conductivity slurry to form a compacted high-thermal conductivity composition;

wherein the compacted high-thermal conductivity composition has a decreased water content in an amount of at least 10 wt. % as compared to the high-thermal conductivity slurry prior to compaction, and/or an increased density in an amount of at least 10 wt. % as compared to the high-thermal conductivity slurry prior to compaction;

wherein the compacted high-thermal conductivity composition in the annular space contacts a high-thermal k material in the formation;

wherein the high-thermal k material is disposed in a plurality of fissures in the formation and wherein the fissures extend from the wellbore into the formation; and

transferring heat from the formation via the high-thermal k material in the fissures and the compacted high-thermal conductivity composition to a working fluid in the closed loop working fluid conduit.

2 . The method of claim 1 , wherein the high-thermal k material is a formation compressed material.

3 . The method of claim 1 , wherein the high-thermal k material is a non-cementitious material.

4 . The method of claim 1 , wherein the high-thermal k material is a non-cementitious formation-compressed material.

5 . The method of claim 1 , wherein the high-thermal k material has a size distribution that spans across at least 2 log units.

6 . The method of claim 1 , wherein the high-thermal k material comprises sand, quartz silica, boron nitride, brass, a brass alloy, chrome nickel steel, carbon steel, stainless steel, a transition metal, a transition metal alloy, a post-transition metal, a post-transition metal alloy, an alkaline earth metal alloy, copper, aluminum nitride, and/or silicon carbide.

7 . The method of claim 1 , wherein the high-thermal k material comprises graphite powder, exfoliated graphite, flaked graphite, pyrolytic graphite, desulfurized petroleum coke, fly ash, graphene, and/or carbon nanotubes.

8 . The method of claim 1 , wherein the compacted high-thermal k material has a thermal conductivity of at least 20 W/mK.

9 . The method of claim 1 , wherein the compacted high-thermal conductivity composition is a non-cementitious material.

10 . The method of claim 1 , wherein the compacted high-thermal conductivity composition comprises sand, quartz silica, boron nitride, brass, a brass alloy, chrome nickel steel, carbon steel, stainless steel, a transition metal, a transition metal alloy, a post-transition metal, a post-transition metal alloy, an alkaline earth metal alloy, copper, aluminum nitride, silicon carbide, graphite powder, exfoliated graphite, flaked graphite, pyrolytic graphite, desulfurized petroleum coke, fly ash, graphene, and/or carbon nanotubes.

11 . The method of claim 1 , wherein the compacted high-thermal conductivity composition has a thermal conductivity of at least 20 W/mK.

12 . The method of claim 1 , wherein the fissures extend longitudinally from the wellbore at the target location.

13 . The method of claim 1 , wherein the fissures distally extend from the wellbore at the target location over a distance of between 1 and 25 meter, and/or wherein the fissures have a width of between 5 and 80 mm at a proximal end relative to the wellbore.

14 . A method of extracting heat from a formation, comprising:

placing a closed loop working fluid conduit in a wellbore having a target location in a formation;

pumping a non-cementitious high-thermal conductivity slurry into an annular space between a wall of the wellbore and an outer surface of the closed loop working fluid conduit, wherein the closed loop working fluid conduit is coupled to the high-thermal conductivity slurry;

compacting the high-thermal conductivity slurry to form a compacted non-cementitious high-thermal conductivity composition;

wherein the compacted non-cementitious high-thermal conductivity composition has a decreased water content in an amount of at least 10 wt. % as compared to the high-thermal conductivity slurry prior to compaction, and/or an increased density in an amount of at least 10 wt. % as compared to the high-thermal conductivity slurry prior to compaction

wherein the compacted non-cementitious high-thermal conductivity composition in the annular space contacts a high-thermal k material disposed in a plurality of fissures;

wherein the fissures extend from the wellbore into the formation; and

transferring heat from the formation via the high-thermal k material in the fissures and the compacted non-cementitious high-thermal conductivity composition in the annular space to a working fluid in the closed loop working fluid conduit.

15 . The method of claim 14 , wherein the fissures distally extend from the wellbore at the target location over a distance of between 1 and 25 meter, and/or wherein the fissures have a width of between 5 and 80 mm at a proximal end relative to the wellbore.

16 . The method of claim 14 , wherein the compacted high-thermal conductivity composition and/or the high-thermal k material in the fissures has a thermal conductivity of at least 20 W/mK.

17 . The method of claim 14 , wherein the high-thermal k material has a size distribution that spans across at least 2 log units.

18 . The method of claim 14 , wherein the compacted high-thermal conductivity composition and/or the high-thermal k material comprises sand, quartz silica, boron nitride, brass, a brass alloy, chrome nickel steel, carbon steel, stainless steel, a transition metal, a transition metal alloy, a post-transition metal, a post-transition metal alloy, an alkaline earth metal alloy, copper, aluminum nitride, silicon carbide, graphite powder, exfoliated graphite, flaked graphite, pyrolytic graphite, desulfurized petroleum coke, fly ash, graphene, and/or carbon nanotubes.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2026
From: GEOTHERMIC SOLUTION, LLC
To: GEOTHERMIC SOLUTION, INC.
Reel/Frame 075459/0387 →
CHANGE OF NAME Recorded Apr 23, 2026
From: GEOTHERMIC SOLUTION, INC.
To: XGS ENERGY, INC.
Reel/Frame 075468/0923 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 26, 2025
From: BOIS, AXEL-PIERRE; SURYANARAYANA, POODIPEDDI V.; BOUR, DANIEL; CAPUANO, LOUIS, JR.; MONCARZ, PIOTR D.
To: GEOTHERMIC SOLUTION, LLC
Reel/Frame 074452/0783 →
Continuity (4)
Continuation 18179805 · Mar 7, 2023
Continuation PCTUS2023061379 · Jan 26, 2023
Provisional Application 63305658 · Feb 1, 2022
Related Publication 20240247839A1 · Jul 25, 2024
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