IP Library Granted Patent US 12,593,489
Granted Patent B2
US 12,593,489 · App. 18/163,785 · Granted Mar 31, 2026

Semiconductor structure including gate spacer layer and dielectric layer having portion lower than top surface of gate spacer layer

Inventors: Hong-Chih Chen (Changhua County, TW); Ta-Chun Lin (Hsinchu, TW); Jhon-Jhy Liaw (Zhudong, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
H10D64/258H10D30/014H10D30/43H10D30/6729H10D30/6735H10D30/6757H10D62/121H10D64/017H10D84/0128H10D84/013H10D84/0158H10D84/038H10D84/834
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Quick Facts
Patent No.
US 12,593,489
App. No.
18/163,785
Granted
Mar 31, 2026
Kind
B2
Abstract

Semiconductor structures and methods for manufacturing the same are provided. The semiconductor structure includes a gate structure formed over a substrate, and a source/drain (S/D) structure formed adjacent to the gate structure. The semiconductor structure includes a first dielectric layer formed over the S/D structure, and an S/D contact structure formed over the S/D structure. The S/D contact structure penetrates through the first dielectric layer, and a top surface of the gate structure is higher than a top surface of the S/D contact structure.

Claims (62)

1 . A semiconductor structure, comprising:

a gate structure formed over a substrate;

a source/drain (S/D) structure formed adjacent to the gate structure;

a first dielectric layer formed over the S/D structure;

an S/D contact structure formed over the S/D structure, wherein:

the S/D contact structure penetrates through the first dielectric layer, and

a top surface of the gate structure is higher than a top surface of the S/D contact structure;

a gate spacer layer adjacent to the gate structure; and

a second dielectric layer formed on the gate structure, wherein a portion of the second dielectric layer is lower than a top surface of the gate spacer layer.

2 . The semiconductor structure as claimed in claim 1 , wherein the gate structure comprises a gate electrode layer and an additional conductive layer on the gate electrode layer.

3 . The semiconductor structure as claimed in claim 1 , wherein the top surface of the S/D contact structure is lower than a top surface of the first dielectric layer.

4 . The semiconductor structure as claimed in claim 1 , further comprising:

a bridging contact structure covering the gate structure and the S/D contact structure, wherein a first interface between the bridging contact structure and the gate structure is higher than a second interface between the bridging contact structure and the S/D contact structure.

5 . The semiconductor structure as claimed in claim 1 , further comprising:

a gate contact structure formed on the gate structure; and

an S/D conductive plug formed on the S/D contact structure, wherein a first interface between the gate contact structure and the gate structure is higher than a second interface between the S/D conductive plug and the S/D contact structure.

6 . The semiconductor structure as claimed in claim 1 , wherein:

the gate structure comprises a gate dielectric layer, a gate electrode layer and an additional conductive layer, and

a top surface of the gate dielectric layer is higher than a top surface of the gate electrode layer and lower than a top surface of the additional conductive layer.

7 . The semiconductor structure as claimed in claim 6 ,

wherein a portion of the additional conductive layer is lower than a top surface of the gate spacer layer.

8 . The semiconductor structure as claimed in claim 1 , further comprising:

a bridging contact structure on and in direct contact with the gate structure and the S/D contact structure, wherein a portion of the bridging contact structure is lower than a top surface of the gate spacer layer.

9 . The semiconductor structure as claimed in claim 1 , further comprising:

a gate contact structure, wherein a bottom surface of the S/D contact structure is lower than a bottom surface of the gate contact structure.

10 . A semiconductor structure, comprising:

a plurality of nanostructures formed over a substrate;

a gate electrode layer formed over the nanostructures;

a gate spacer layer formed adjacent to the gate electrode layer;

a source/drain (S/D) structure formed adjacent to the gate electrode layer;

a first dielectric layer formed over the S/D structure;

an S/D contact structure formed over the S/D structure, wherein:

the S/D contact structure penetrates through the first dielectric layer,

the S/D contact structure has a recessed top surface, and

the recessed top surface of the S/D contact structure is lower than a top surface of the gate spacer layer; and

a second dielectric layer formed over the first dielectric layer, wherein a portion of the second dielectric layer is lower than the top surface of the gate spacer layer.

11 . The semiconductor structure as claimed in claim 10 , further comprising:

an additional conductive layer formed on the gate electrode layer, wherein a top surface of the additional conductive layer is higher than the recessed top surface of the S/D contact structure.

12 . The semiconductor structure as claimed in claim 11 , wherein an interface between the gate electrode layer and the additional conductive layer is lower than the top surface of the gate spacer layer.

13 . The semiconductor structure as claimed in claim 11 , further comprising:

a bridging contact structure on and in direct contact with the additional conductive layer and the S/D contact structure, wherein a portion of the bridging contact structure is lower than the top surface of the gate spacer layer.

14 . The semiconductor structure as claimed in claim 10 , further comprising:

an inner spacer layer between the gate electrode layer and the S/D structure.

15 . The semiconductor structure as claimed in claim 10 , further comprising:

an additional conductive layer formed on the gate electrode layer; and

a gate dielectric layer formed over the substrate to surround the gate electrode layer, wherein an inner sidewall of the gate dielectric layer is in direct contact with an outer sidewall of the additional conductive layer.

16 . A semiconductor structure, comprising:

a plurality of nanostructures formed over a substrate;

a gate electrode layer formed over the nanostructures;

a gate spacer layer formed adjacent to the gate electrode layer;

a source/drain (S/D) structure formed adjacent to the gate electrode layer;

a first dielectric layer formed over the S/D structure;

an S/D contact structure formed over the S/D structure, wherein the S/D contact structure penetrates through the first dielectric layer;

a second dielectric layer formed over the first dielectric layer, wherein a portion of the second dielectric layer is lower than a top surface of the gate spacer layer;

an additional conductive layer formed on the gate electrode layer; and

a gate dielectric layer formed over the substrate to surround the gate electrode layer, wherein an inner sidewall of the gate dielectric layer is in direct contact with an outer sidewall of the additional conductive layer.

17 . The semiconductor structure as claimed in claim 16 , wherein a top surface of the additional conductive layer is higher than a top surface of the S/D contact structure.

18 . The semiconductor structure as claimed in claim 16 , wherein an interface between the gate electrode layer and the additional conductive layer is lower than the top surface of the gate spacer layer.

19 . The semiconductor structure as claimed in claim 16 , further comprising:

a bridging contact structure on and in direct contact with the additional conductive layer and the S/D contact structure, wherein a portion of the bridging contact structure is lower than the top surface of the gate spacer layer.

20 . The semiconductor structure as claimed in claim 16 , further comprising:

an inner spacer layer between the gate electrode layer and the S/D structure.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2023
From: CHEN, HONG-CHIH; LIN, TA-CHUN; LIAW, JHON-JHY
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 062620/0549 →
Continuity (1)
Related Publication 20240266410A1 · Aug 8, 2024
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