Stator with core having busbars having integrally molded insulating resin
View Patent ↗A stator includes a core, a plurality of molded coils, a bus bar, and an insulating resin. The core includes a yoke and a plurality of teeth. The plurality of teeth protrude from an inner peripheral surface of the yoke. The plurality of molded coils are arranged on the plurality of teeth. The bus bar is connected to the plurality of molded coils and can be connected to an external circuit. The insulating resin has insulation properties. The insulating resin includes a first resin portion, a second resin portion, and a third resin portion. The first resin portion molds the bus bar. The second resin portion is arranged between the plurality of teeth and the plurality of molded coils. The third resin portion molds the plurality of molded coils. The first resin portion, the second resin portion, and the third resin portion are integrally molded.
1 . A stator comprising:
a core including a yoke having a tubular shape and a plurality of teeth that protrude from an inner peripheral surface of the yoke to inside of the yoke;
a plurality of molded coils arranged on the plurality of teeth;
a bus bar electrically connected to the plurality of molded coils and electrically connected to an external circuit; and
an insulating resin having insulation properties, wherein
the insulating resin includes:
a first resin portion that molds the bus bar;
a second resin portion that is arranged between the plurality of teeth and the plurality of molded coils; and
a third resin portion that molds the plurality of molded coils,
the first resin portion, the second resin portion, and the third resin portion are made of same resin material,
the insulating resin does not include boundary surfaces that divide the first resin portion, the second resin portion, and the third resin portion, and
the first resin portion, the second resin portion, and the third resin portion are integrally molded.
2 . The stator according to claim 1 , wherein
the core, the plurality of molded coils, the bus bar, and the insulating resin are integrated by insert molding.
3 . The stator according to claim 1 , wherein the molded coil is a coil in which each winding portion is laminated while winding conductor having an elongated plate shape.
4 . The stator according to claim 1 , wherein the third resin portion is provided between adjacent molded coils.
5 . The stator according to claim 1 , wherein:
a plurality of slits are provided to the insulating resin, and
each of the plurality of slits reaches a corresponding one of the plurality of molded coils.