IP Library Granted Patent US 12,637,526
Granted Patent B2
US 12,637,526 · App. 18/496,994 · Granted May 26, 2026

Dual catalyst system for producing high density polyethylenes with long chain branching

Inventors: Errun Ding (Mason, OH); Qing Yang (Bartlesville, OK); Randall S. Muninger (Dewey, OK); Youlu Yu (Bartlesville, OK); Yongwoo Inn (Bartlesville, OK)
Assignee: Chevron Phillips Chemical Company LP
C08F10/02C08F2/34C08F4/65922C08F2500/01C08F2500/04C08F2500/12C08F2500/17
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Quick Facts
Patent No.
US 12,637,526
App. No.
18/496,994
Granted
May 26, 2026
Kind
B2
Abstract

Disclosed herein are ethylene-based polymers generally characterized by a melt index of less than 1 g/10 min, a density from 0.93 to 0.965 g/cm 3 , a CY-a parameter at 190° C. of less than 0.2, an average number of short chain branches per 1000 total carbon atoms of the polymer in a molecular weight range of 400,000 to 600,000 g/mol that is greater than that in a molecular weight range of 40,000 to 60,000 g/mol, and an average number of long chain branches per 1000 total carbon atoms of the polymer in a molecular weight range of 400,000 to 600,000 g/mol that is greater than that in a molecular weight range of 4,000,000 to 6,000,000 g/mol. The ethylene polymers can be used to fabricate pipes, blown films, and blow molded products, and the ethylene polymers can be produced with a dual catalyst system containing a single atom bridged or two carbon atom bridged metallocene compound with two indenyl groups or an indenyl group and a cyclopentadienyl group, and a single atom bridged metallocene compound with a fluorenyl group and a cyclopentadienyl group with an alkenyl substituent.

Claims (28)

1 . A catalyst composition comprising:

catalyst component I comprising a single carbon or silicon atom bridged or a two carbon atom bridged metallocene compound with two indenyl groups or an indenyl group and a cyclopentadienyl group;

catalyst component II comprising a single atom bridged hafnium metallocene compound with a fluorenyl group and a cyclopentadienyl group with an alkenyl substituent;

an activator; and

optionally, a co-catalyst.

2 . The composition of claim 1 , wherein the activator comprises an activator-support, an aluminoxane compound, an organoboron or organoborate compound, an ionizing ionic compound, or any combination thereof.

3 . The composition of claim 2 , wherein the activator comprises the aluminoxane compound.

4 . The composition of claim 2 , wherein the activator comprises the activator-support, the activator-support comprising fluorided alumina, sulfated alumina, fluorided silica-alumina, sulfated silica-alumina, fluorided silica-coated alumina, fluorided-chlorided silica-coated alumina, sulfated silica-coated alumina, or any combination thereof.

5 . The composition of claim 2 , wherein the activator comprises the activator-support, the activator-support comprising a fluorided solid oxide and/or a sulfated solid oxide.

6 . The composition of claim 1 , wherein the catalyst composition comprises the co-catalyst.

7 . The composition of claim 6 , wherein the co-catalyst comprises an organoaluminum compound.

8 . The composition of claim 7 , wherein the organoaluminum compound comprises trimethylaluminum, triethylaluminum, triisobutylaluminum, or a combination thereof.

9 . The composition of claim 1 , wherein catalyst component I has two unsubstituted indenyl groups.

10 . The composition of claim 1 , wherein catalyst component I has a two carbon atom bridge.

11 . The composition of claim 1 , wherein catalyst component I has the indenyl group and the cyclopentadienyl group.

12 . The composition of claim 1 , wherein catalyst component I contains zirconium or titanium.

13 . The composition of claim 1 , wherein:

catalyst component II has a single carbon or silicon bridging atom; and

the carbon or silicon bridging atom has two substituents independently selected from H or a C 1 to C 18 hydrocarbyl group.

14 . The composition of claim 13 , wherein the alkenyl substituent is a C 3 to C 8 terminal alkenyl group.

15 . A catalyst composition comprising:

catalyst component I comprising a single silicon atom bridged or a two carbon atom bridged zirconium metallocene compound with two indenyl groups;

catalyst component II comprising a single carbon atom bridged hafnium metallocene compound with a fluorenyl group and a cyclopentadienyl group with a C 3 to C 8 terminal alkenyl substituent;

an activator; and

a co-catalyst.

16 . The composition of claim 15 , wherein:

the two indenyl groups are two unsubstituted indenyl groups; and

the single carbon atom bridge has two phenyl substituents.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2024
From: DING, ERRUN; YANG, QING; MUNINGER, RANDALL S.; YU, YOULU; INN, YONGWOO
To: CHEVRON PHILLIPS CHEMICAL COMPANY LP
Reel/Frame 066961/0483 →
Continuity (3)
Continuation 17142312 · Jan 6, 2021
Continuation 16413676 · May 16, 2019
Related Publication 20240076424A1 · Mar 7, 2024
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