IP Library Granted Patent US 12,734,477
Granted Patent B2
US 12,734,477 · App. 19/025,493 · Granted Sep 15, 2026

Gas separation device system using waveform disks

Inventor: Whitaker B. Irvin, Sr. (Kamas, UT)
B01D53/24B01D35/06B01D45/12B01D45/14B01D47/16B01F27/1152B01F27/93B03C3/00B04B1/04B04B5/08B04B5/12F03G7/119F03G7/135F04D5/00F04D5/001B01D2259/814B03C3/017B03C2201/00B03C2201/16B03C2201/22B04B2005/125B04B9/06F04D17/161
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Quick Facts
Patent No.
US 12,734,477
App. No.
19/025,493
Granted
Sep 15, 2026
Kind
B2
Abstract

A disk-pack turbine for use, for example, in systems and methods in at least one embodiment for separating fluids including liquids and gases into subcomponents by passing the fluid through a vortex chamber into an expansion chamber and then through at least a portion of a waveform pattern present between at least two rotors and/or disks. The rotors and/or disks having waveform patterns on at least one side. In at least one embodiment, the waveform patterns include a plurality of hyperbolic waveforms axially aligned around a horizontal center of the system.

Claims (52)

1 . A gas separation system comprising:

an intake chamber;

a containment vessel connected to the intake chamber, and the containment vessel is configured to attach to a conduit; and

a disk-pack turbine internal to the containment vessel, the disk-pack turbine having

a top rotor having a receiving cavity and an opening passing through an axial center;

a first waveform disk having divergent exit ports spaced around a periphery of the first waveform disk, the first waveform disk is in the receiving cavity of the top rotor,

a bottom rotor having a receiving cavity;

a second waveform disk having convergent exit ports spaced around a periphery of the second waveform disk, the second waveform disk is in the receiving cavity of the bottom rotor;

the first and second waveform disks each having matched waveform patterns located on a surface of the disks that include hyperbolic waveforms travelling substantially around an axial center of the disk, and

the top rotor, the first and second waveform disks, and the bottom rotor define an expansion chamber in fluid communication with the intake chamber such that a fluid pathway is present from above the disk-pack turbine through a top of the expansion chamber and a passageway between the waveform disks to a periphery of the waveform disks.

2 . The gas separation system according to claim 1 , wherein the first and second waveform disks includes two levels of hyperbolic waveforms and three levels of substantially circular waveforms.

3 . The gas separation system according to claim 2 , wherein the hyperbolic waveforms change height as the waveform travels around the waveform disk as measured in a radial direction.

4 . The gas separation system according to claim 1 , wherein when the first and second waveform disks are assembled, each convergent exit port aligns with one respective divergent exit port to form a convergent/divergent port pair.

5 . The gas separation system according to claim 4 , wherein the hyperbolic waveforms change height as the waveform travels around the waveform disk as measured in a radial direction.

6 . The gas separation system according to claim 5 , wherein each waveform pattern having waveforms each being intersected twice by a diameter taken along said surface with the waveform pattern.

7 . The gas separation system according to claim 1 , wherein each waveform disk including a plurality of flanges horizontally extending from the periphery of said disk, each flange having a plurality of openings passing therethrough.

8 . The gas separation system according to claim 1 , wherein each waveform pattern having waveforms each being intersected twice by a diameter taken along said surface with the waveform pattern.

9 . The gas separation system according to claim 1 , further comprising a motor configured to drive the disk-pack turbine.

10 . The gas separation system according to claim 1 , wherein the intake chamber includes a vortex induction chamber.

11 . The system according to claim 1 , wherein

each of the top rotor and the bottom rotor have a plurality of openings; and

each waveform disk including a plurality of flanges horizontally extending from the periphery of said disk, each flange having a plurality of openings passing therethrough where the openings in the flange align with the openings in the respective rotor.

12 . A system comprising:

an intake chamber;

a containment vessel connected to the intake chamber, and the containment vessel;

a conduit attached to the containment vessel and extending away from an external surface of the containment vessel; and

a disk-pack turbine internal to the containment vessel, the disk-pack turbine having

a top rotor having a receiving cavity and an opening passing through an axial center;

a first waveform disk having divergent exit ports spaced around a periphery of the first waveform disk, the first waveform disk is in the receiving cavity of the top rotor,

a bottom rotor having a receiving cavity;

a second waveform disk having convergent exit ports spaced around a periphery of the second waveform disk, the second waveform disk is in the receiving cavity of the bottom rotor;

the first and second waveform disks each having matched waveform patterns located on a surface of the disks that include hyperbolic waveforms travelling substantially around an axial center of the disk, and

the top rotor, the first and second waveform disks, and the bottom rotor define an expansion chamber in fluid communication with the intake chamber such that a fluid pathway is present from above the disk-pack turbine through a top of the expansion chamber and a passageway between the waveform disks to a periphery of the waveform disks.

13 . The system according to claim 12 , wherein the first and second waveform disks includes two levels of hyperbolic waveforms and three levels of substantially circular waveforms.

14 . The system according to claim 13 , wherein the hyperbolic waveforms change height as the waveform travels around the waveform disk as measured in a radial direction.

15 . The system according to claim 12 , wherein when the first and second waveform disks are assembled, each convergent exit port aligns with one respective divergent exit port to form a convergent/divergent port pair.

16 . The system according to claim 12 , wherein each waveform pattern having waveforms each being intersected twice by a diameter taken along said surface with the waveform pattern.

17 . The system according to claim 12 , wherein the intake chamber includes a vortex induction chamber.

18 . A system comprising:

an intake chamber;

a containment vessel connected to the intake chamber, and the containment vessel is configured to attach to a conduit; and

a disk-pack turbine internal to the containment vessel, the disk-pack turbine having

a top rotor having a receiving cavity and an opening passing through an axial center;

a bottom rotor having a receiving cavity;

a first waveform disk having divergent exit ports spaced around a periphery of the first waveform disk, the first waveform disk is in the receiving cavity of the top rotor or the bottom rotor,

a second waveform disk having convergent exit ports spaced around a periphery of the second waveform disk, the second waveform disk is in the receiving cavity of the other of the bottom rotor or the top rotor;

the first and second waveform disks each having matched waveform patterns located on a surface of the disks that include hyperbolic waveforms travelling substantially around an axial center of the disk, and

the top rotor, the first and second waveform disks, and the bottom rotor define an expansion chamber in fluid communication with the intake chamber such that a fluid pathway is present from above the disk-pack turbine through a top of the expansion chamber and a passageway between the waveform disks to a periphery of the waveform disks.

19 . The system according to claim 18 , wherein

the first and second waveform disks includes two levels of hyperbolic waveforms and three levels of substantially circular waveforms; and

the hyperbolic waveforms change height as the waveform travels around the waveform disk as measured in a radial direction.

20 . The system according to claim 18 , wherein when the first and second waveform disks are assembled, each convergent exit port aligns with one respective divergent exit port to form a convergent/divergent port pair.

Continuity (5)
Continuation 17750578 · May 23, 2022
Division 15469547 · Mar 26, 2017
Continuation 13213452 · Aug 19, 2011
Provisional Application 61376438 · Aug 24, 2010
Related Publication 20250154939A1 · May 15, 2025
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