IP Library Granted Patent US 12,736,893
Granted Patent B2
US 12,736,893 · App. 19/212,824 · Granted Sep 15, 2026

Electrophotographic conductive roller, process cartridge, and electrophotographic image forming apparatus

Inventors: Kazuaki Nagaoka (Shizuoka, JP); Atsushi Noguchi (Shizuoka, JP); Yoshitaka Suzumura (Shizuoka, JP); Yuki Nasuno (Shizuoka, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G15/0808C08G71/04G03G15/0121G03G15/0291G03G15/0818G03G21/1814
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Quick Facts
Patent No.
US 12,736,893
App. No.
19/212,824
Granted
Sep 15, 2026
Kind
B2
Abstract

An electrophotographic conductive roller including, in this order, a conductive substrate, an ion-conductive elastic layer, and a surface layer, the surface layer includes a resin and carbon black, and the carbon black in the surface layer has an arithmetic mean Rc of circle-equivalent diameters of 60.0 nm or less and a σc/Rc of 0.000 to 0.650, where σc (nm) is a standard deviation of the circle-equivalent diameter. The carbon black in the surface layer has an arithmetic mean d of inter-wall distances of 80.0 to 150.0 nm and a σd/d of 0.000 to 0.600, where σd (nm) is a standard deviation of inter-wall distances.

Claims (33)

1 . An electrophotographic conductive roller comprising, in this order, a conductive substrate, an ion-conductive elastic layer, and a surface layer,

the surface layer comprising a resin and carbon black;

the carbon black in the surface layer having an arithmetic mean Rc of circle-equivalent diameters of 60.0 nm or less and a σc/Rc of 0.000 to 0.650, where σc (nm) is a standard deviation of the circle-equivalent diameters; and

the carbon black in the surface layer having an arithmetic mean d of inter-wall distances of 80.0 to 150.0 nm and a σd/d of 0.000 to 0.600, where σd (nm) is a standard deviation of the inter-wall distances.

2 . The electrophotographic conductive roller according to claim 1 , wherein the resin comprises a polyurethane having a polycarbonate structure.

3 . The electrophotographic conductive roller according to claim 2 , wherein the polyurethane satisfies at least one selected from the group consisting of the following (A), (B), and (C):

(A) having a structure represented by formula (1) below in a molecule;

(B) having one or both structures of a structure represented by formula (2) below and a structure represented by formula (3) below in a molecule; and

(C) having a structure represented by formula (4) below in a molecule:

in formula (1),

R11, R12 and R13 each independently represent a divalent C3-9 hydrocarbon group;

R11 and R12 are hydrocarbon groups different from each other;

R13 is a hydrocarbon group identical to R11 or R12;

m and n are average numbers of moles added, each independently representing a number of 1.0 or greater;

in formula (2),

o and p are average numbers of moles added, each independently representing a number of 1.0 or greater;

in formula (3),

R31 and R32 each independently represent a divalent C3-8 hydrocarbon group, and

q and r are average numbers of moles added, each independently representing a number of 1.0 or greater; and

in formula (4),

R41 represents a divalent C6-9 hydrocarbon group, and

s is an average number of moles added, representing a number of 1.0 or greater.

4 . The electrophotographic conductive roller according to claim 1 , wherein

the surface layer further comprises at least one selected from the group consisting of a compound represented by formula (5) below, a compound represented by formula (6) below, and a compound represented by formula (7) below:

in formula (5), R51 represents a monovalent C1-12 hydrocarbon group, and t and u are average numbers of moles added, each independently representing a number of 1.0 or greater;

in formula (6), R61 represents a monovalent C1-8 hydrocarbon group, and v and w are average numbers of moles added, each independently representing a number of 1.0 or greater; and

in formula (7), R71 represents a monovalent C1-12 hydrocarbon group, and x represents an average number of moles added, representing a number of 1.0 or greater.

5 . The electrophotographic conductive roller according to claim 1 , wherein

when a corona discharger having a grid portion with 3.0 mm in width is placed under an environment at a temperature of 23° C. and a relative humidity of 50% such that a distance between the grid portion and an outer surface of the electrophotographic conductive roller be 1.0 mm and a direction of the width of the grid be aligned with an axial direction of the electrophotographic conductive roller, then a voltage of 8 kV is applied to the grid portion and the corona discharger is relatively moved along the axial direction of the electrophotographic conductive roller at a speed of 400 mm/sec to charge the outer surface of the electrophotographic conductive roller, and a potential of the outer surface at 0.06 seconds after passage of the grid is measured, a maximum value of the potential is less than 20.0 V.

6 . A process cartridge configured to be attachable to and detachable from a main body of an electrophotographic image forming apparatus, comprising:

the electrophotographic conductive roller according to claim 1 .

7 . An electrophotographic image forming apparatus comprising a photoreceptor and a developing roller that supplies a developer to an electrostatic latent image formed on the photoreceptor, wherein

the developing roller is the electrophotographic conductive roller according to claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2025
From: NAGAOKA, KAZUAKI; NOGUCHI, ATSUSHI; SUZUMURA, YOSHITAKA; NASUNO, YUKI
To: CANON KABUSHIKI KAISHA
Reel/Frame 071509/0329 →
Priority Claims (1)
JP 2024-083097 · May 22, 2024 · national
Continuity (1)
Related Publication 20250362627A1 · Nov 27, 2025
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