Fabricating a semiconductor chip with backside optical vias
Fabricating a semiconductor chip with backside optical vias is provided. A silicon wafer is received for processing. The silicon wafer includes an optically transparent oxide layer on a frontside of the silicon wafer. A complementary metal-oxide-semiconductor layer is formed on top of the optically transparent oxide layer. A backside of the silicon wafer is etched to form optical vias in a silicon substrate using the optically transparent oxide layer as an etch-stop.
1. A method for fabricating a semiconductor chip with backside optical vias, the method comprising:
receiving a silicon wafer for processing, wherein the silicon wafer includes an optically transparent oxide layer on a frontside of the silicon wafer;
forming a complementary metal-oxide-semiconductor layer on top of the optically transparent oxide layer; and
etching a backside of the silicon wafer to form optical vias in a silicon substrate using the optically transparent oxide layer as an etch-stop, wherein the semiconductor chip is flip chip attached to a carrier that includes a recessed clearance area to accommodate a portion of the semiconductor chip.
2. The method of claim 1 further comprising:
applying a photoresist layer to the backside of the silicon wafer; and
patterning the photoresist layer to expose etching holes for the optical vias.
3. The method of claim 2 further comprising:
removing the photoresist layer from the backside of the silicon wafer after the optical vias are etched.
4. The method of claim 1 further comprising:
thinning the backside of the silicon wafer.
5. The method of claim 1 wherein the complementary metal-oxide-semiconductor layer includes a plurality of integrated photodetectors to monitor optical input to and optical output from an array of optoelectronic devices flip chip attached to the complementary metal-oxide-semiconductor layer.
6. The method of claim 1 wherein an optical fiber array is inserted into the optical vias for direct optical coupling of the optical fiber array with an array of optoelectronic devices flip chip attached to the complementary metal-oxide-semiconductor layer.
7. The method of claim 1 wherein an optical fiber array is inserted into the optical vias for direct optical coupling of the optical fiber array with an array of silicon photonic devices etched into the complementary metal-oxide-semiconductor layer via an array of optical waveguides.
8. The method of claim 7 wherein diffractive elements etched into the complementary metal-oxide-semiconductor layer are associated with the array of optical waveguides.