IP Library Granted Patent US 8,455,300
Granted Patent B2
US 8,455,300 · App. 12/787,216 · Granted Jun 4, 2013

Integrated circuit package system with embedded die superstructure and method of manufacture thereof

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Quick Facts
Patent No.
US 8,455,300
App. No.
12/787,216
Granted
Jun 4, 2013
Kind
B2
Abstract

A method of manufacture of an integrated circuit package system includes: providing a through-silicon-via die having conductive vias therethrough; forming a first redistribution layer on a bottom of the through-silicon-via die coupled to the conductive vias; forming a second redistribution layer on the top of the through-silicon-via die coupled to the conductive vias; fabricating an embedded die superstructure on the second redistribution layer including: mounting an integrated circuit die to the second redistribution layer, forming a core material layer on the second redistribution layer to be coplanar with the integrated circuit die, forming a first build-up layer, having contact links coupled to the integrated circuit die, on the core material layer, and coupling component interconnect pads to the contact links; and forming system interconnects on the first redistribution layer for coupling the through-silicon-via die, the integrated circuit die, the component interconnect pads, or a combination thereof.

Claims (58)

1. A method of manufacture of an integrated circuit package system comprising:

providing a through-silicon-via die having conductive vias therethrough;

forming a first redistribution layer on a bottom of the through-silicon-via die coupled to the conductive vias wherein forming the first redistribution layer includes forming a first insulator between and coplanar with a first interconnect layer;

forming a second redistribution layer on the top of the through-silicon-via die coupled to the conductive vias;

fabricating an embedded die superstructure on the second redistribution layer including:

mounting an integrated circuit die to the second redistribution layer,

forming a core material layer on the second redistribution layer to be coplanar with the integrated circuit die,

forming a first build-up layer, having contact links coupled to the integrated circuit die, on the core material layer,

forming a second build-up layer on the first build-up layer includes forming a substrate redistribution layer having contacts and traces, and

coupling component interconnect pads to the contact links through the substrate redistribution layer;

forming system interconnects on the first redistribution layer for coupling the through-silicon-via die, the integrated circuit die, the component interconnect pads, or a combination thereof; and

mounting embedded discrete components in the core material layer including coupling the contact links between the embedded discrete components and the substrate redistribution layer.

2. The method as claimed in claim 1 further comprising coupling a first external die to the first interconnect layer formed in the first redistribution layer.

3. The method as claimed in claim 1 further comprising coupling an integrated circuit package directly to the component interconnect pads including coupling a quad flatpack no lead package, an integrated circuit carrier, or the integrated circuit package having a first stacked integrated circuit, a second stacked integrated circuit, and a third stacked integrated circuit encapsulated therein.

4. A method of manufacture of an integrated circuit package system comprising:

providing a through-silicon-via die having conductive vias therethrough;

forming a first redistribution layer on a bottom of the through-silicon-via die coupled to the conductive vias wherein forming the first redistribution layer includes forming a first insulator between and coplanar with a first interconnect layer;

forming a second redistribution layer on the top of the through-silicon-via die coupled to the conductive vias;

fabricating an embedded die superstructure on the second redistribution layer including:

mounting an integrated circuit die to the second redistribution layer,

forming a core material layer on the second redistribution layer to be coplanar with the integrated circuit die,

forming a first build-up layer, having contact links coupled to the integrated circuit die, on the core material layer,

forming a second build-up layer on the first build-up layer includes forming a substrate redistribution layer having contacts and traces, and

coupling component interconnect pads to the contact links through the substrate redistribution layer;

forming system interconnects on the first redistribution layer for coupling the through-silicon-via die, the integrated circuit die, the component interconnect pads, or a combination thereof; and

coupling discrete components directly to the component interconnect pads includes placing the discrete components directly on the component interconnect pads and coupling with a conductive adhesive.

5. The method as claimed in claim 4 further comprising coupling a first external die to the first interconnect layer formed in the first redistribution layer.

6. The method as claimed in claim 4 further comprising coupling an integrated circuit package directly to the component interconnect pads including coupling a quad flatpack no lead package, an integrated circuit carrier, or the integrated circuit package having a first stacked integrated circuit, a second stacked integrated circuit, and a third stacked integrated circuit encapsulated therein.

7. An integrated circuit package system comprising:

a through-silicon-via die having conductive vias therethrough;

a first redistribution layer on a bottom of the through-silicon-via die coupled to the conductive vias;

a second redistribution layer on the top of the through-silicon-via die coupled to the conductive vias;

an embedded die superstructure formed on the second redistribution layer includes:

an integrated circuit die adhered to the second redistribution layer,

a core material layer formed on the second redistribution layer to be coplanar with the integrated circuit die,

a first build-up layer, having contact links coupled to the integrated circuit die, on the core material layer, and

component interconnect pads coupled to the contact links;

system interconnects on the first redistribution layer coupled to the through-silicon-via die, the integrated circuit die, the component interconnect pads, or a combination thereof; and

discrete components directly on the component interconnect pads includes a conductive adhesive on the discrete components and the component interconnect pads.

8. The system as claimed in claim 7 further comprising a substrate redistribution layer between the contact links and the component interconnect pads.

9. The system as claimed in claim 7 further comprising core vias, through the core material layer, coupled between the second redistribution layer and the contact links.

10. The system as claimed in claim 7 further comprising an integrated circuit package directly coupled to the component interconnect pads by chip interconnects or conductive adhesive.

11. An integrated circuit package system comprising:

a through-silicon-via die having conductive vias therethrough;

a first redistribution layer on a bottom of the through-silicon-via die coupled to the conductive vias;

a second redistribution layer on the top of the through-silicon-via die coupled to the conductive vias;

an embedded die superstructure formed on the second redistribution layer includes:

an integrated circuit die adhered to the second redistribution layer,

a core material layer formed on the second redistribution layer to be coplanar with the integrated circuit die,

a first build-up layer, having contact links coupled to the integrated circuit die, on the core material layer, and

component interconnect pads coupled to the contact links,

system interconnects on the first redistribution layer coupled to the through-silicon-via die, the integrated circuit die, the component interconnect pads, or a combination thereof;

a first insulator between and coplanar with a first interconnect layer in the first redistribution layer;

a second build-up layer, on the first build-up layer, for forming a substrate redistribution layer in the embedded die superstructure; and

discrete components directly coupled to the component interconnect pads includes the discrete components directly on the component interconnect pads and coupled by a conductive adhesive.

12. The system as claimed in claim 11 further comprising a first external die coupled to the first interconnect layer formed in the first redistribution layer.

13. The system as claimed in claim 11 further comprising embedded discrete components in the core material layer includes the contact links coupled between the embedded discrete components and the substrate redistribution layer.

14. The system as claimed in claim 11 further comprising an integrated circuit package directly coupled to the component interconnect pads includes a quad flatpack no lead package, an integrated circuit carrier, or the integrated circuit package having a first stacked integrated circuit, a second stacked integrated circuit, and a third stacked integrated circuit encapsulated therein.

Assignments (6)
CORRECTIVE ASSIGNMENT TO CORRECT THE THE ASSIGNEE'S NAME PREVIOUSLY RECORDED AT REEL: 038378 FRAME: 0235. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Sep 1, 2023
From: STATS CHIPPAC LTD.
To: STATS CHIPPAC PTE. LTD.
Reel/Frame 065236/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2019
From: STATS CHIPPAC PTE. LTD.
To: JCET SEMICONDUCTOR (SHAOXING) CO., LTD.
Reel/Frame 051365/0680 →
RELEASE OF SECURITY INTEREST Recorded Dec 13, 2019
From: CITICORP INTERNATIONAL LIMITED, AS COMMON SECURITY AGENT
To: STATS CHIPPAC, INC.; STATS CHIPPAC PTE. LTD. FORMERLY KNOWN AS STATS CHIPPAC LTD.
Reel/Frame 051285/0318 →
CHANGE OF NAME Recorded Apr 7, 2016
From: STATS CHIPPAC LTD.
To: STATS CHIPPAC PTE. LTE.
Reel/Frame 038378/0235 →
SECURITY INTEREST Recorded Aug 6, 2015
From: STATS CHIPPAC, INC.; STATS CHIPPAC LTD.
To: CITICORP INTERNATIONAL LIMITED, AS COMMON SECURITY AGENT
Reel/Frame 036288/0748 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2010
From: CHI, HEEJO; CHO, NAMJU; KO, CHANHOON
To: STATS CHIPPAC LTD.
Reel/Frame 024540/0683 →