IP Library Granted Patent US 9,343,550
Granted Patent B2
US 9,343,550 · App. 14/666,469 · Granted May 17, 2016

Silicon-on-nothing FinFETs

Inventors: Kangguo Cheng (Schenectady, NY); Ali Khakifirooz (Los Altos, CA); Alexander Reznicek (Troy, NY); Dominic J. Schepis (Wappingers Falls, NY)
Assignee: GLOBALFOUNDRIES INC.
H01L29/66795H01L21/30604H01L21/7624H01L21/823431H01L21/845H01L27/1211H01L29/785H01L29/165
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Quick Facts
Patent No.
US 9,343,550
App. No.
14/666,469
Granted
May 17, 2016
Kind
B2
Abstract

A semiconductor device includes an insulator formed within a void to electrically isolate an active fin from an underlying substrate. The void is created by removing a sacrificial portion formed between the substrate and the active fin. The sacrificial portion may be doped to allow for a greater thickness relative to an un-doped portion of substantially similar composition. The doped sacrificial portion thickness may be between 10 nm and 250 nm. The thicker sacrificial portion allows for a thicker insulator so as to provide adequate electrical isolation between the active fin and the substrate. During formation of the void, the active fin may be supported by a gate. The semiconductor structure may also include a bulk region that has at least a maintained portion of the sacrificial portion material.

Claims (31)

1. A method of fabricating a semiconductor device, the method comprising:

forming an sacrificial portion upon a substrate;

forming a fin portion upon the sacrificial portion;

creating a void by removing the sacrificial portion between the substrate and the fin portion, and;

forming an insulator within the void, the insulator electrically isolating the fin portion from the substrate,

wherein the sacrificial portion is doped to allow for a thicker sacrificial portion relative to an un-doped sacrificial portion of substantially similar composition.

2. The method of claim 1 , wherein forming a fin portion further comprises:

forming epitaxial silicon portion on the sacrificial portion.

3. The method of claim 1 further comprising:

forming a gate to support the fin portion prior to creating the void.

4. The method of claim 1 wherein the doped sacrificial layer has a thickness between 10 and 250 nm.

5. The method of claim 2 further comprising:

patterning an epitaxial sacrificial layer and an epitaxial silicon layer to form the fin portion and the sacrificial portion.

6. The method of claim 5 further comprising:

maintaining a segment of the sacrificial layer in a bulk region.

7. A semiconductor device comprising:

a replacement insulator fin portion within a void between an active fin portion and a substrate that electrically isolates the active fin portion from the substrate, wherein the void is created by removing a sacrificial fin portion; and

a gate over the active fin portion, wherein the gate is a dummy gate.

8. The semiconductor device of claim 7 , wherein the active fin portion is an epitaxially grown silicon portion.

9. The semiconductor device of claim 7 , wherein sacrificial fin portion is doped to allow for a thicker sacrificial fin portion relative to an un-doped sacrificial fin portion of substantially similar composition.

10. The semiconductor device of claim 7 , wherein the sacrificial fin portion has a thickness between 10 and 250 nm.

11. The semiconductor device of claim 7 , further comprising:

a bulk region comprising a maintained portion of doped sacrificial material associated with the sacrificial fin portion.

12. A design structure embodied in a machine readable storage medium for designing, manufacturing, or testing an integrated circuit, the design structure comprising:

a replacement insulator fin portion within a void between an active fin portion and a substrate that electrically isolates the active fin portion from the substrate, wherein the void is created by removing a sacrificial fin portion.

13. The design structure of claim 12 , wherein the active fin portion is an epitaxially grown silicon portion.

14. The design structure of claim 12 , further comprising a gate over the active fin portion.

15. The design structure of claim 12 , wherein the sacrificial fin portion has a thickness between 10 and 250 nm.

16. The design structure of claim 12 , further comprising:

a bulk region comprising a maintained portion of doped sacrificial material associated with the sacrificial fin portion.

17. The design structure of claim 14 , wherein the gate is a dummy gate.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 2, 2019
From: GLOBALFOUNDRIES INC.
To: ALSEPHINA INNOVATIONS INC.
Reel/Frame 049669/0749 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2015
From: GLOBALFOUNDRIES U.S. 2 LLC; GLOBALFOUNDRIES U.S. INC.
To: GLOBALFOUNDRIES INC.
Reel/Frame 036779/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2015
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: GLOBALFOUNDRIES U.S. 2 LLC
Reel/Frame 036550/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2015
From: CHENG, KANGGUO; KHAKIFIROOZ, ALI; REZNICEK, ALEXANDER; SCHEPIS, DOMINIC J.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 035237/0541 →
Continuity (2)
Continuation 14031502 · Sep 19, 2013
Related Publication 20150194507A1 · Jul 9, 2015