IP Library Granted Patent US 11,637,317
Granted Patent B2
US 11,637,317 · App. 16/895,714 · Granted Apr 25, 2023

Solid polymer electrolyte compositions and methods of preparing same

Inventors: Deepak Shukla (Webster, NY); Gladys Rocio Montenegro Galindo (Webster, NY); Kevin M. Donovan (Bergen, NY); Zichao Yang (King of Prussia, PA)
Assignee: CMC Materials, Inc.
H01M10/0565C08F2/06C08F2/50C08F251/02C08G59/02C08K3/105C08K3/16C08K3/22C08K3/36C08K5/0016C08K5/11C08K5/357C08L1/02C08L1/12C08L63/00H01M10/0525C08F20/06C08K2003/2227C08K2003/2241C08K2201/011C08L67/04H01M2300/0082H01M2300/0085
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Quick Facts
Patent No.
US 11,637,317
App. No.
16/895,714
Granted
Apr 25, 2023
Kind
B2
Abstract

A solid polymer electrolyte precursor composition includes (i) one or more organic solvents; (ii) one or more cellulosic polymers dissolved in the organic solvent(s); (iii) one or more polymerizable components dissolved or dispersed in the organic solvent(s); (iv) one or more photo-initiators dissolved or dispersed in the organic solvent(s), where at least one of the one or more photo-initiators, following irradiation with light, promotes polymerization of at least one of the one or more polymerizable components; (v) one or more lithium ion sources dissolved or dispersed in the organic solvent(s); (vi) one or more plasticizers dissolved or dispersed in the organic solvent(s); and (vii) one or more ceramic particles dissolved or dispersed in the organic solvent(s).

Claims (28)

1. A solid polymer electrolyte precursor composition, comprising:

one or more organic solvents;

one or more cellulosic polymers dissolved in the one or more organic solvents, wherein the one or more cellulosic polymers comprise one or more of cellulose ester, cellulose acetate, and cellulose acetate propionate;

one or more polymerizable components dissolved or dispersed in the one or more organic solvents;

one or more photo-initiators dissolved or dispersed in the one or more organic solvents, wherein at least one of the one or more photo-initiators, following irradiation with light, promotes polymerization of at least one of the one or more polymerizable components;

one or more lithium ion sources dissolved or dispersed in the one or more organic solvents, each lithium ion source comprising a lithium ion salt or a lithium ion complex;

one or more plasticizers dissolved or dispersed in the one or more organic solvents, wherein a percentage by mass of the one or more plasticizers in the solid polymer electrolyte precursor composition is in a range from one to ten percent; and

one or more ceramic particles dissolved or dispersed in the one or more organic solvents, wherein the one or more ceramic particles comprise nanoparticles of one or more of a titanium oxide, an aluminum oxide, a silicon oxide, a zirconium oxide, a tin oxide, a tungsten oxide, and a tantalum oxide.

2. The solid polymer electrolyte precursor composition of claim 1 , further comprising one or more polymers comprising a vinylic backbone and a molecular weight less than 100,000 grams per mole.

3. The solid polymer electrolyte precursor composition of claim 1 , wherein a percentage by mass of the one or more cellulosic polymers in the solid polymer electrolyte precursor composition is in a range from one to twenty percent.

4. The solid polymer electrolyte precursor composition of claim 1 , wherein the one or more polymerizable components comprise at least one of one or more acrylic monomers, one or more acrylic oligomers, one or more epoxide monomers, one or more epoxide polymers, and a combination of any two or more of the same.

5. The solid polymer electrolyte precursor composition of claim 1 , wherein a percentage by mass of the one or more polymerizable components in the solid polymer electrolyte precursor composition is in a range from one to seventy-five percent.

6. The solid polymer electrolyte precursor composition of claim 1 , wherein the one or more lithium ion sources comprise one or more of lithium nitrate (LiNO3), lithium iodide (LI), lithium sulfide (Li 2 S), lithium perchlorate (LiClO 4 ), lithium trifluoromethanesulfonate (LiCF 3 SO 3 ), lithium hexafluoroarsenate(V) (LiAsF 6 ), lithium hexafluorophosphate (LiPF 6 ), and lithium tetrafluoroborate (LiBF 4 ).

7. The solid polymer electrolyte precursor composition of claim 1 , wherein a percentage by mass of the one or more lithium ion sources in the solid polymer electrolyte precursor composition is in a range from one to thirty percent.

8. The solid polymer electrolyte precursor composition of claim 1 , wherein the one or more plasticizers comprise one or more of a phosphate plasticizer, a benzoate plasticizer, an adipate plasticizer, a phthalate plasticizer, a glycolic acid ester plasticizer, a citric acid ester plasticizer, and a hydroxyl-functionalized plasticizer.

9. The solid polymer electrolyte precursor composition of claim 1 , wherein the one or more photo-initiators comprise one or more of a triazine compound, a thioxantone compound, a benzoin compound, a carbazole compound, a diketone compound, a sulfonium borate compound, a diazo compound, a biimidazole compound, a diazonium salt, a phosphonium salt, an iodonium salt, and a sulfonium salt.

10. The solid polymer electrolyte precursor composition of claim 1 , wherein a percentage by mass of the one or more photo-initiators in the solid polymer electrolyte precursor composition is in a range from one to ten percent.

11. The solid polymer electrolyte precursor composition of claim 1 , wherein a percentage by mass of the one or more ceramic particles in the solid polymer electrolyte precursor composition is in a range from one to ten percent.

12. The solid polymer electrolyte precursor composition of claim 1 , wherein the one or more solvents comprise at least one solvent selected from the group consisting of an alcohol, a glycol ether, dimethylformamide, dimethyl sulfoxide, a ketone, and an ester solvent.

13. A method of preparing a solid polymer electrolyte precursor composition, the method comprising:

dissolving one or more cellulosic polymers in one or more organic solvents, thereby preparing a polymer-in-solvent;

solution; wherein the one or more cellulosic polymers comprise one or more of cellulose ester, cellulose acetate, and cellulose acetate propionate polymerizable components with the polymer-in-solvent solution;

combining one or more photo-initiators with the polymer-in-solvent solution, wherein at least one of the one or more photo-initiators, following irradiation with light, promotes polymerization of at least one of the one or more polymerizable components;

combining one or more lithium ion sources with the polymer-in-solvent solution, each lithium ion source comprising a lithium ion salt or a lithium ion complex;

combining one or more plasticizers with the polymer-in-solvent solution; wherein a percentage by mass of the one or more plasticizers in the solid polymer electrolyte precursor composition is in a range from one to ten percent; and combining

one or more ceramic particles with the polymer-in-solvent solution, wherein the one or more ceramic particles comprise nanoparticles of one or more of a titanium oxide, an aluminum oxide, a silicon oxide, a zirconium oxide, a tin oxide, a tungsten oxide, and a tantalum oxide.

14. The method of claim 13 , further comprising combining one or more polymers comprising a vinylic backbone and a molecular weight less than 100,000 grams per mole with the polymer-in-solvent solution.

15. The method of claim 13 , wherein the one or more polymerizable components comprise at least one of one or more acrylic monomers, one or more acrylic oligomers, one or more epoxide monomers, one or more epoxide polymers, and a combination of any two or more of the same.

Assignments (7)
CHANGE OF NAME Recorded Nov 22, 2023
From: CMC MATERIALS, INC.
To: CMC MATERIALS LLC
Reel/Frame 065663/0466 →
CHANGE OF NAME Recorded Nov 8, 2023
From: CMC MATERIALS, INC.
To: CMC MATERIALS LLC
Reel/Frame 065517/0783 →
SECURITY INTEREST Recorded Jul 8, 2022
From: CMC MATERIALS, INC.; INTERNATIONAL TEST SOLUTIONS, LLC; QED TECHNOLOGIES INTERNATIONAL, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC., AS COLLATERAL AGENT
Reel/Frame 060615/0001 →
SECURITY INTEREST Recorded Jul 8, 2022
From: ENTEGRIS, INC.; ENTEGRIS GP, INC.; POCO GRAPHITE, INC.; CMC MATERIALS, INC.; INTERNATIONAL TEST SOLUTIONS, LLC; QED TECHNOLOGIES INTERNATIONAL, INC.
To: TRUIST BANK, AS NOTES COLLATERAL AGENT
Reel/Frame 060613/0072 →
CHANGE OF NAME Recorded Jan 13, 2021
From: CABOT MICROELECTRONICS CORPORATION
To: CMC MATERIALS, INC.
Reel/Frame 054980/0681 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2020
From: SHUKLA, DEEPAK; MONTENEGRO GALINDO, GLADYS ROCIO; DONOVAN, KEVIN M.; YANG, ZICHAO
To: CABOT MICROELECTRONICS CORPORATION
Reel/Frame 052868/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2020
From: SHUKLA, DEEPAK; MONTENEGRO GALINDO, GLADYS ROCIO; DONOVAN, KEVIN M.; YANG, ZICHAO
To: CABOT MICROELECTRONICS CORPORATION
Reel/Frame 052868/0463 →
Continuity (1)
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