IP Library Granted Patent US 11,540,418
Granted Patent B2
US 11,540,418 · App. 17/751,263 · Granted Dec 27, 2022

Electronic display with cooling

Inventors: William Dunn (Alpharetta, GA); Tim Hubbard (Alpharetta, GA)
Assignee: Manufacturing Resources International, Inc.
H05K7/202G02F1/133385H05K7/20136H05K7/20163H05K7/20972F28D9/00F28F3/02
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Quick Facts
Patent No.
US 11,540,418
App. No.
17/751,263
Granted
Dec 27, 2022
Kind
B2
Abstract

A method for cooling a display assembly includes forcibly circulating gas about an airflow pathway extending within a housing and surrounding an image assembly. Forcibly ingesting ambient air into the housing through an intake, passing the ingested ambient air within the housing in a manner which provides thermal interaction with the circulating gas in said airflow pathway, and exhausting the ingested ambient air from the housing through an exhaust to cool the circulating gas.

Claims (52)

1. A method for cooling a display assembly comprising the steps of:

forcibly circulating gas about an airflow pathway extending within a housing, wherein said airflow pathway surrounds an image assembly; and

forcibly ingesting ambient air into said housing through an intake, passing said ingested ambient air within said housing in a manner which provides thermal interaction with said circulating gas in said airflow pathway, and exhausting said ingested ambient air from said housing through an exhaust in said housing to cool the circulating gas.

2. The method of claim 1 further comprising the steps of:

providing a filter configured to prevent certain contaminants and dust in said ambient air from entering a channel of said airflow pathway extending forward of the image assembly and rearward of a front display surface.

3. The method of claim 2 wherein:

the filter is provided along the airflow pathway.

4. The method of claim 1 further comprising the steps of:

providing a filter at the intake configured to prevent certain contaminants and dust in said ambient air from entering said housing.

5. The method of claim 1 wherein:

said ambient air is forcibly circulated through a second airflow pathway which extends within said housing between said intake and said exhaust and is separate from said airflow pathway.

6. The method of claim 5 wherein:

said second airflow pathway is fluidly separated from the airflow pathway by one or more barriers.

7. The method of claim 6 wherein:

the airflow pathway comprises a rear chamber located behind the image assembly and a channel located between an inner surface of a front display surface and a forward surface of the image assembly.

8. The method of claim 7 wherein:

the airflow pathway comprises a heat exchanger located within the rear chamber; and

said heat exchanger is fluidly connected to said airflow pathway and separately fluidly connected to said second airflow pathway.

9. The method of claim 8 further comprising the steps of:

placing electronic components for operating the image assembly within the rear chamber and outside of the heat exchanger.

10. The method of claim 8 wherein:

the second airflow pathway comprises a first subset of layers of the heat exchanger; and

the airflow pathway comprises a second subset of layers of the heat exchanger.

11. The method of claim 10 wherein:

the heat exchanger is located along a rear surface of the image assembly.

12. The method of claim 2 further comprising the steps of:

providing a polarizer at an inner surface of said front display surface.

13. The method of claim 12 further comprising the steps of:

providing a second polarizer at a forward surface of said image assembly.

14. The method of claim 2 further comprising the steps of:

affixing a first plate to a second plate by way of optical adhesive to form the front display surface.

15. The method of claim 1 wherein:

said image assembly comprises an LCD stack and a backlight assembly.

16. The method of claim 1 further comprising the steps of:

providing a first set of fans located along the airflow pathway for forcibly circulating said circulating gas along the airflow pathway when activated; and

providing a second set of fans within the housing for forcibly ingesting said ambient air through said intake when activated.

17. A method for cooling a display assembly comprising the steps of:

forcibly circulating gas about an airflow pathway extending within a housing, wherein said airflow pathway surrounds an image assembly and comprises:

a channel located between a forward surface of the image assembly and an inner surface of a front display surface; and

a rear chamber located behind a backlight assembly and forward of an interior, rear surface of said housing;

forcibly ingesting ambient air into said housing through an intake, passing said ingested ambient air through a second airflow pathway extending within the housing adjacent to, and separate from, said rear chamber of said airflow pathway to provide thermal interaction with said circulating gas in said rear chamber of said airflow pathway and said ambient air in said second airflow pathway, and exhausting said ingested ambient air from said housing through an exhaust in said housing to cool the circulating gas; and

providing a filter at said housing to prevent contaminants and dust within said ambient air from entering at least said front chamber of said airflow pathway.

18. The method of claim 17 further comprising the steps of:

providing a multi-layer heat exchanger within the rear chamber, wherein a first subset of the layers form part of said airflow pathway and a second subset of the layers form part of the second airflow pathway; and

placing electronic components for operating said image assembly within said rear chamber and outside of said multi-layer heat exchanger.

19. The method of claim 17 further comprising the steps of:

providing a polarizer at said inner surface of said front display surface.

20. A method for cooling a display assembly comprising the steps of:

activating a first set of one or more fans to forcibly circulate gas about an airflow pathway extending within a housing, wherein said airflow pathway surrounds an image assembly and comprises:

a channel located between a forward surface of the image assembly and an inner surface of a front display surface; and

a rear chamber located behind a backlight assembly and forward of a rear surface of said housing;

activating a second set of one or more fans to forcibly ingest ambient air into said housing through a filtered intake, pass said ingested ambient air through a second airflow pathway extending within the housing separate from said airflow pathway and in thermal communication with said rear chamber of said airflow pathway, and exhaust said ingested ambient air from said housing through an exhaust in said housing.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2022
From: DUNN, WILLIAM; HUBBARD, TIM
To: MANUFACTURING RESOURCES INTERNATIONAL, INC.
Reel/Frame 059991/0206 →
Continuity (25)
Continuation 17234237 · Apr 19, 2021
Continuation 16933932 · Jul 20, 2020
Continuation 16708260 · Dec 9, 2019
Continuation 15789331 · Oct 20, 2017
Continuation 14834034 · Aug 24, 2015
Continuation 14050464 · Oct 10, 2013
Continuation 12641468 · Dec 18, 2009
Continuation In Part 12620330 · Nov 17, 2009
Continuation In Part 12556029 · Sep 9, 2009
Continuation In Part 12556209 · Sep 9, 2009
Continuation In Part 12411925 · Mar 26, 2009
Continuation In Part 12237365 · Sep 24, 2008
Continuation In Part 12235200 · Sep 22, 2008
Continuation In Part 12234360 · Sep 19, 2008
Continuation In Part 12234307 · Sep 19, 2008
Provisional Application 61138736 · Dec 18, 2008
Provisional Application 61115333 · Nov 17, 2008
Provisional Application 61095615 · Sep 9, 2008
Provisional Application 61095616 · Sep 9, 2008
Provisional Application 61076126 · Jun 26, 2008
Provisional Application 61057599 · May 30, 2008
Provisional Application 61053713 · May 16, 2008
Provisional Application 61039454 · Mar 26, 2008
Provisional Application 61033064 · Mar 3, 2008
Related Publication 20220287200A1 · Sep 8, 2022
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