Method of depositing copper using physical vapor deposition
View Patent ↗The present method of forming an electronic structure includes providing a tantalum base layer and depositing a layer of copper on the tantalum layer, the deposition being undertaken by physical vapor deposition with the temperature of the base layer at 50° C. or less, with the deposition taking place at a power level of 300 W or less.
1. A method of forming an electronic structure comprising:
providing a planar single layered single material base layer that is formed at a single level on a layer of oxide that is formed on the surface of a wafer wherein both the planar base layer and the layer of oxide are formed at a single level from a first to a second side surface of the wafer;
transferring the wafer with the layer of oxide and the base layer to a chamber, immediately after forming the base layer, to avoid contamination and to provide vacuum, wherein the base layer comprises tantalum; and
depositing a layer of copper to cover the entire surface of the planar base layer at 50° C. or less wherein the layer of copper is deposited by physical vapor deposition at a power level of 300 W or less.
2. The method of claim 1 wherein the layer of copper is deposited by physical vapor deposition with the temperature of the base layer at approximately 30° C.
3. The method of claim 1 wherein the layer of copper is deposited by physical vapor deposition at a power level of approximately 200 W.
4. The method of claim 1 and further comprising said electronic structure incorporated in a system.
5. The method of claim 4 wherein the system is selected from the group consisting of a hand-held device, a vehicle, and a computer.
6. The method of claim 1 , further comprising rapid cooling of the layer of oxide and the base layer.
7. The method of claim 6 wherein the rapid cooling is performed after forming of the tantalum layer.