IP Library Granted Patent US 10,314,577
Granted Patent B2
US 10,314,577 · App. 14/314,298 · Granted Jun 11, 2019

Lockout engagement features for surgical stapler

Inventors: Ryan J. Laurent (Loveland, OH); Jason M. Rector (Maineville, OH); Robert J. Simms (Liberty Township, OH); Jeffrey C. Gagel (Loveland, OH); Nicholas Fanelli (Morrow, OH); Douglas B. Hoffman (Harrison, OH); Frederick E. Shelton, IV (Hillsboro, OH)
Assignee: Ethicon LLC
A61B17/068A61B17/07207A61B17/105A61B2017/0046A61B2017/07271A61B2017/07278A61B2090/0814
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,314,577
App. No.
14/314,298
Granted
Jun 11, 2019
Kind
B2
Abstract

A surgical instrument comprises a body, shaft, and end effector. The shaft couples the end effector and body together. The end effector comprises an anvil and lower jaw configured to receive a surgical staple cartridge. The anvil is configured to pivot toward and away from the staple cartridge and lower jaw. The shaft assembly comprises a knife member configured to longitudinally translate to thereby substantially simultaneously cut clamped tissue and staple the severed tissue. The end effector may comprise lockout features configure to prevent longitudinal translation of the knife member. The end effector or staple cartridge may comprise lockout bypass features configured to prevent lockout of the knife member.

Claims (66)

1. An apparatus, comprising:

(a) a body;

(b) a shaft assembly extending distally from the body; and

(c) an end effector located at the distal end of the shaft assembly, wherein the end effector comprises:

(i)a cutting member, wherein the cutting member includes:

(A) a blade, and

(B) a distally projecting feature,

(ii) a lockout feature operable to selectively restrict distal advancement of the cutting member,

(iii) a jaw,

(iv) a staple cartridge configured for insertion in the jaw, wherein the staple cartridge comprises:

(A) a plurality of surgical staples, and

(B) a movable member operable to drive the staples into tissue in response to distal advancement of the cutting member, wherein the distally projecting feature is configured to contact the movable member, and

(v) a lockout bypass feature configured to engage the cutting member to thereby bypass the lockout feature, wherein the lockout bypass feature is provided by a structure that is separate from the staple cartridge and has a distal end arranged proximal to a distal-most end of the jaw such that the structure does not extend distally beyond the distal-most end.

2. The apparatus of claim 1 , wherein the lockout bypass feature comprises an insert coupled with a radially outer portion of the end effector.

3. The apparatus of claim 2 , wherein the end effector defines a transverse opening, wherein the insert comprises a snap-fit cover configured to snap into the transverse opening.

4. The apparatus of claim 2 , wherein the insert comprises a ramp.

5. The apparatus of claim 1 , wherein the lockout feature comprises:

(A) a blocking portion configured to engage the cutting member to restrict distal advancement of the cutting member, and

(B) a resilient member, wherein the resilient member is configured to bias the cutting member into engagement with the blocking portion.

6. The apparatus of claim 5 , wherein the lockout bypass feature is configured to bear a load imposed by the resilient member on the cutting member during distal advancement of the cutting member.

7. The apparatus of claim 1 , wherein the movable member comprises a wedge sled, wherein the wedge sled is operable to advance distally within the staple cartridge to thereby drive staples from the staple cartridge.

8. The apparatus of claim 7 , wherein the wedge sled is positioned distal to the lockout bypass feature.

9. The apparatus of claim 1 , wherein the jaw includes a proximally facing lockout surface, wherein the cutting member comprises a distally facing lockout surface, wherein the lockout feature is formed in part by the proximally facing lockout surface and the distally facing lockout surface.

10. The apparatus of claim 1 , wherein the lockout bypass feature is secured to a translating member of the end effector.

11. The apparatus of claim 10 , wherein the end effector further comprises an anvil pivotably coupled to the jaw and operatively coupled with the translating member, wherein the translating member is configured to translate distally to close the anvil relative to the jaw.

12. The apparatus of claim 11 , wherein the lockout bypass feature is positioned within an opening formed in the translating member.

13. An apparatus, comprising:

(a) a body;

(b) a shaft assembly extending distally from the body; and

(c) an end effector located at the distal end of the shaft assembly, wherein the end effector comprises:

(i) a cutting member,

(ii) a lockout feature operable to selectively restrict distal advancement of the cutting member,

(iii) a j aw,

(iv) a staple cartridge configured for insertion in the jaw, wherein the staple cartridge is operable to drive staples into tissue in response to distal advancement of the cutting member,

(v) an anvil configured to pivot relative to the jaw between open and closed positions,

(vi) a movable member configured to actuate the anvil between the open and closed positions,

(vii) a transverse opening defined in an exterior of the movable member, wherein the transverse opening is configured to provide access to the cutting member through the exterior for bypassing the lockout feature, and

(viii) a lockout bypass feature configured to engage the cutting member through the transverse opening to thereby bypass the lockout feature, wherein the lockout bypass feature comprises an insert disposed in the transverse opening.

14. The apparatus of claim 13 , wherein the movable member is configured to translate relative to the jaw and the anvil.

15. The apparatus of claim 14 , wherein the movable member comprises a closure ring.

16. An apparatus, comprising:

(a) a body;

(b) a shaft assembly extending distally from the body; and

(c) an end effector located at the distal end of the shaft assembly, wherein the end effector comprises:

(i) a firing beam, wherein the firing beam is operable to advance distally,

(ii) a jaw,

(iii) a frame member affixed to a proximal portion of the jaw, wherein the frame member includes a longitudinal channel and an opening positioned within the longitudinal channel,

(iv) a blocking member having a proximal end configured to couple with the firing beam, wherein the firing beam is configured to drive the blocking member distally through the longitudinal channel of the frame member, wherein the proximal end of the blocking member includes a projection extending transversely away from the firing beam, wherein the blocking member is biased to direct the projection into the opening to thereby arrest distal advancement of the firing beam, and

(v) a staple cartridge configured for insertion in the jaw, wherein the staple cartridge includes a feature that is operable to overcome the bias of the blocking member to thereby permit distal advancement of the firing beam.

17. The apparatus of claim 16 , wherein the end effector further comprises a translating member having an upper proximal portion and a lower proximal portion spaced apart from one another, wherein the blocking member is defined by the upper proximal portion.

18. The apparatus of claim 17 , wherein the end effector further comprises a resilient member having a portion received between the upper proximal portion and the lower proximal portion of the translating member, wherein the resilient member is configured to resiliently bias the blocking member into engagement with the frame member.

19. An apparatus comprising:

(a) a body;

(b) a shaft assembly extending distally from the body; and

(c) an end effector located at a distal end of the shaft assembly, wherein the end effector defines a longitudinal axis, wherein the end effector comprises:

(i) a translating knife member including:

(A) an upper extension having a tab,

(B) a lower extension spaced apart from the upper extension, wherein the tab extends toward the lower extension,

(C) a distal tip, and

(D) a blade arranged longitudinally between the tab and the distal tip,

wherein the translating knife member is movable transversely to the longitudinal axis between a raised position and a lowered position,

wherein the translating knife member is configured to translate along the longitudinal axis of the end effector when in the raised position, wherein the translating knife member is restrained from translating along the longitudinal axis when in the lowered position;

(ii) a frame member longitudinally fixed within the end effector, wherein the frame member is configured to lockingly engage the tab of the translating knife member when the translating knife member is in the lowered position; and

(iii) a resilient member, wherein the resilient member is configured to engage the lower extension of the translating knife member and bias the translating knife member toward the lowered position,

wherein the distal tip of the translating knife member is configured to engage a portion of a staple cartridge loaded in the end effector to thereby overcome the bias of the resilient member and urge the translating knife member toward the raised position.

20. The apparatus of claim 19 , further comprising a firing beam coupled to the proximal end of the translating knife member, wherein the firing beam is configured to drive the translating knife member longitudinally through the end effector, wherein the resilient member is configured to contact the translating knife member.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056601/0339 →
CHANGE OF NAME Recorded Feb 28, 2017
From: ETHICON ENDO-SURGERY, LLC
To: ETHICON LLC
Reel/Frame 041828/0945 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2015
From: ETHICON ENDO-SURGERY, INC.
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 037219/0677 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2014
From: LAURENT, RYAN J.; RECTOR, JASON M.; SIMMS, ROBERT J.; GAGEL, JEFFREY C.; FANELLI, NICHOLAS; HOFFMAN, DOUGLAS B.; SHELTON, FREDERICK E., IV
To: ETHICON ENDO-SURGERY, INC.
Reel/Frame 033400/0007 →
Continuity (1)
Related Publication 20150374363A1 · Dec 31, 2015
Cited By (90)
US 12,185,946 US 12,193,636 US 12,193,766 US 12,207,817 US 12,207,820 US 12,207,835 US 12,213,666 US 12,213,671 US 12,220,126 US 12,226,099 US 12,226,100 US 12,226,151 US 12,226,166 US 12,232,723 US 12,232,724 US 12,232,729 US 12,239,316 US 12,239,317 US 12,239,320 US 12,245,764 US 12,245,901 US 12,256,930 US 12,256,931 US 12,256,995 US 12,261,471 US 12,262,888 US 12,274,438 US 12,274,442 US 12,274,445 US 12,285,166 US 12,285,171 US 12,290,259 US 12,290,261 US 12,295,674 US 12,303,127 US 12,303,159 US 12,310,586 US 12,318,152 US 12,324,579 US 12,324,580 US 12,324,581 US 12,324,585 US 12,329,467 US 12,336,705 US 12,336,709 US 12,343,013 US 12,357,309 US 12,369,909 US 12,369,911 US 12,369,912 US 12,376,855 US 12,383,115 US 12,383,259 US 12,383,267 US 12,396,806 US 12,414,768 US 12,432,790 US 12,433,508 US 12,433,584 US 12,433,627 US 12,440,208 US 12,440,209 US 12,440,213 US 12,446,877 US 12,453,557 US 12,458,351 US 12,458,455 US 12,465,363 US 12,471,982 US 12,490,980 US 12,500,948 US 12,502,171 US 12,508,025 US 12,514,584 US 12,521,116 US 12,521,191 US 12,527,571 US 12,527,575 US 12,533,126 US 12,533,127 US 12,549,622 US 12,574,434 US 12,575,855 US 12,582,457 US 12,636,006 US 12,648,789 US 12,653,628 US 12,672,922 US 12,708,427 US 12,714,425