IP Library Granted Patent US 11,141,159
Granted Patent B2
US 11,141,159 · App. 14/884,248 · Granted Oct 12, 2021

Surgical stapler end effector with multi-staple driver crossing center line

Inventors: Charles J. Scheib (Loveland, OH); Frederick E. Shelton, IV (Hillsboro, OH); Nicholas Fanelli (Morrow, OH)
Assignee: Cilag GmbH International
A61B17/105A61B17/068A61B17/07207A61B2017/07221A61B2017/07228A61B2017/07278A61B2090/034A61B2090/0807
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Quick Facts
Patent No.
US 11,141,159
App. No.
14/884,248
Granted
Oct 12, 2021
Kind
B2
Abstract

A surgical instrument includes an end effector extending along a jaw centerline. A staple cartridge is received in the end effector. The staple cartridge includes deck, staples, a wedge sled, and a driver assembly. The staples are positioned in respective openings formed through the deck. The wedge sled is slidable through the staple cartridge. The driver assembly has a first driver and a second driver. The first driver receives a first staple of the plurality of staples. The second driver receives a second staple of the plurality of staples. The driver assembly is configured to be engaged by the wedge sled sliding toward the distal sled position and thereby be forced toward a first jaw of the end effector, thereby forcing the first and second staples toward an anvil of the first jaw for formation in tissue. The driver assembly is positioned along the centerline.

Claims (29)

1. A surgical instrument for treating a tissue of a patient, comprising:

(a) a shaft assembly defining a longitudinal axis;

(b) an end effector extending from the shaft assembly along a jaw centerline, the end effector comprising:

(i) a first jaw having an anvil configured to form a plurality of staples pressed against the anvil, and

(ii) a second jaw defining a jaw width perpendicular to the jaw centerline and at least a portion of the longitudinal axis such that the jaw centerline bisects the jaw width along the second jaw, wherein the first and second jaws are configured to transition between an open configuration and a closed configuration; and

(c) a staple cartridge received within the second jaw, the staple cartridge comprising:

(i) a deck facing the anvil, wherein the deck defines a plurality of staple openings,

(ii) a plurality of staples positioned respectively within the plurality of staple openings,

(iii) a wedge sled configured to slide proximate to the deck from a proximal sled position to a distal sled position, and

(iv) a plurality of driver assemblies, wherein at least one of the driver assemblies has a first driver and a second driver, the first driver receiving a first staple of the plurality of staples, and the second driver receiving a second staple of the plurality of staples,

wherein each of the driver assemblies is configured to be engaged by the wedge sled sliding toward the distal sled position and thereby be forced toward the first jaw, thereby forcing the first and second staples toward the anvil for formation in the tissue,

wherein each of the driver assemblies is positioned on the jaw centerline, and

wherein the driver assembly comprises a driver cam configured to be engaged by the wedge sled, wherein the first and second drivers are connected by the driver cam extending therebetween, wherein the driver cam is positioned on the jaw centerline,

wherein at least one of the plurality of driver assemblies has the first driver positioned on the jaw centerline such that the first driver and the driver cam are positioned on the jaw centerline.

2. The surgical instrument of claim 1 , wherein the driver cam has a first side and an opposing second side, wherein the first driver is connected to the first side of the driver cam, wherein the second driver is connected to the opposing second side of the driver cam, wherein the driver cam straddles the jaw centerline such that the first and second drivers are on opposing sides of the jaw centerline.

3. The surgical instrument of claim 1 , wherein the wedge sled is configured to slide proximate to the deck from the proximal sled position to the distal sled position on the jaw centerline.

4. The surgical instrument of claim 1 , wherein the wedge sled comprises a cam ramp, the cam ramp being positioned on the jaw centerline and configured to engage the driver assembly and force the driver assembly toward the first jaw.

5. The surgical instrument of claim 1 , wherein the end effector, the staple cartridge, and the jaw centerline have a straight portion extending to an arcuate portion, wherein the staple cartridge comprises another driver assembly, wherein the driver assemblies are positioned respectively in the straight and arcuate portions on the jaw centerline.

6. The surgical instrument of claim 1 , wherein at least one of the first and second drivers is positioned on the jaw centerline.

7. The surgical instrument of claim 1 , wherein the driver assembly further comprises a third driver, wherein the third driver is positioned on the jaw centerline.

8. The surgical instrument of claim 1 , wherein the first jaw comprises a first crush surface extending generally parallel with the jaw centerline, wherein the first crush surface is configured to receive tissue thereagainst, wherein the second jaw comprises a second crush surface extending generally parallel with the jaw centerline, wherein the second crush surface is configured to receive the tissue thereagainst, wherein the first and second crush surfaces are configured to compress the tissue therebetween with a crush pressure configured to sever the tissue along the first and second crush surfaces.

9. The surgical instrument of claim 8 , wherein the second crush surface is formed on the deck of the staple cartridge.

10. The surgical instrument of claim 1 , wherein the end effector, the staple cartridge, and the jaw centerline have a straight portion extending to an arcuate portion, wherein the first and second crush surfaces extend along the straight and arcuate portions.

11. The surgical instrument of claim 10 , wherein the arcuate portion extends to a distal tip of the end effector, wherein the end effector tapers inwardly toward the distal tip.

12. The surgical instrument of claim 1 , wherein the wedge sled has a distal nose, wherein the second jaw has a blocker wall distally positioned therein on the jaw centerline, wherein the blocker wall is configured to receive the wedge sled thereagainst and inhibit movement of the wedge sled distally beyond the distal sled position, wherein the blocker wall defines a clearance hole configured to receive the distal nose of the wedge sled in the distal sled position.

13. The surgical instrument of claim 12 , wherein a majority of the wedge sled is configured to be positioned below the driver assembly when the wedge sled is in the distal sled position.

14. The surgical instrument of claim 1 , wherein the staple cartridge has a straight portion extending distally to an arcuate portion, and wherein the plurality of staple openings are positioned along each of the straight and arcuate portions of the staple cartridge.

15. The surgical instrument of claim 1 , wherein the plurality of staple openings comprises a first row of staple openings and a second row of staple openings, wherein the first and second rows of staple openings are positioned on opposing respective sides of the jaw centerline such that the jaw centerline is positioned between the first and second rows of staple openings.

16. The surgical instrument of claim 15 , wherein the second jaw extends to a distal tip, wherein the second jaw tapers transversely inwardly toward the first and second rows of staple openings and the jaw centerline to the distal tip such that the jaw width decreases toward the distal tip.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056983/0569 →
CHANGE OF NAME Recorded Dec 14, 2017
From: ETHICON ENDO-SURGERY, LLC
To: ETHICON LLC
Reel/Frame 045603/0712 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2016
From: SCHEIB, CHARLES J.; SHELTON, FREDERICK E., IV; FANELLI, NICHOLAS
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 037487/0036 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2015
From: SCHEIB, CHARLES J.; SHELTON, FREDERICK E., IV; FANELLI, NICHOLAS
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 037313/0344 →
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