IP Library Granted Patent US 10,433,840
Granted Patent B2
US 10,433,840 · App. 15/131,289 · Granted Oct 8, 2019

Surgical instrument comprising a replaceable cartridge jaw

Inventors: Frederick E. Shelton, IV (Hillsboro, OH); Jason L. Harris (Lebanon, OH); Janna B. Volz (West Chester, OH); Jerome R. Morgan (Cincinnati, OH)
Assignee: Ethicon LLC
A61B17/07207A61B17/068A61B17/072A61B90/98A61B2017/00017A61B2017/0046A61B2017/00398A61B2017/00473A61B2017/00477A61B2017/00526A61B2017/00544A61B2017/00734A61B2017/00876A61B2017/07214A61B2017/07271A61B2017/07278A61B2017/07285A61B2017/2927A61B2090/0803A61B2090/0808A61B2090/0811A61B2090/0814
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Quick Facts
Patent No.
US 10,433,840
App. No.
15/131,289
Granted
Oct 8, 2019
Kind
B2
Abstract

A surgical instrument system comprising a completely replaceable cartridge jaw is disclosed.

Claims (118)

1. A surgical stapling assembly, comprising:

a shaft portion, comprising:

a frame defining a longitudinal axis; and

an attachment pin extending from said frame;

a firing member movable along said longitudinal axis;

an anvil jaw extending fixedly from said frame; and

a staple cartridge jaw completely attachable to and detachable from said frame, wherein said staple cartridge jaw comprises:

a cartridge body comprising staple cavities;

staples removably stored in said staple cavities, wherein said firing member is movable through a firing stroke to eject said staples from said staple cavities;

an attachment recess configured to receive said attachment pin when said staple cartridge jaw is attached to said shaft portion; and

a proximal end comprising a shoulder, wherein said shoulder is configured to block said firing member from performing said firing stroke if said staple cartridge jaw is improperly attached to said shaft portion.

2. The surgical stapling assembly of claim 1 , further comprising an electrical circuit including a first portion in said shaft portion and a second portion in said staple cartridge jaw, wherein said second portion is electrically coupled with said first portion when said staple cartridge jaw is attached to said shaft portion.

3. The surgical stapling assembly of claim 2 , wherein said attachment pin comprises a first contact of said electrical circuit and said attachment recess comprises a second contact of said electrical circuit.

4. The surgical stapling assembly of claim 2 , wherein said electrical circuit further comprises:

a first electrical contact on said attachment pin; and

a second electrical contact positioned in said attachment recess.

5. The surgical stapling assembly of claim 4 , wherein said second electrical contact comprises a metal spring clip configured to releasably grip said attachment pin.

6. The surgical stapling assembly of claim 2 , further comprising:

an electric motor operably coupled with said firing member, wherein said electric motor is configured to move said firing member through said firing stroke; and

a motor controller configured to operate said electric motor, wherein said electrical circuit is in communication with said motor controller, wherein said motor controller is configured to detect when said staple cartridge jaw is improperly attached to said shaft portion, and wherein said motor controller is configured to prevent said electric motor from moving said firing member through said firing stroke when said motor controller detects that said staple cartridge jaw is improperly attached to said shaft portion.

7. The surgical stapling assembly of claim 1 , further comprising a firing member lock, comprising:

a lock element movable between a locked position in which said lock element is engaged with said firing member and an unlocked position in which said lock element is disengaged from said firing member, wherein said lock element is configured to prevent said firing member from being moved through said firing stroke when said lock element is in said locked position; and

a lock actuator configured to move said lock element between said locked position and said unlocked position, wherein said lock actuator is configured to position said lock element in said locked position if said staple cartridge jaw is improperly attached to said shaft portion, and wherein said lock actuator is configured to position said lock element in said unlocked position if said staple cartridge jaw is properly attached to said shaft portion.

8. The surgical stapling assembly of claim 1 , further comprising an articulation joint, wherein said shaft portion is articulatable about said articulation joint.

9. The surgical stapling assembly of claim 1 , wherein said staple cartridge jaw is rotatable toward said anvil jaw.

10. A surgical stapling assembly, comprising:

a shaft portion, comprising:

a frame; and

an attachment projection extending from said frame;

a firing member;

an anvil jaw extending fixedly from said frame;

a replaceable second jaw attachable to said frame, comprising:

staple cavities;

staples removably stored in said staple cavities, wherein said firing member is movable through a firing stroke to eject said staples from said staple cavities; and

an attachment recess configured to receive said attachment projection when said second jaw is attached to said shaft portion;

an electrical circuit comprising a first portion in said shaft portion and a second portion in said second jaw, wherein said second portion is electrically coupled with said first portion when said second jaw is attached to said shaft portion;

an electric motor operably coupled with said firing member, wherein said electric motor is configured to move said firing member through said firing stroke; and

a motor controller configured to operate said electric motor, wherein said electrical circuit is in communication with said motor controller, wherein said motor controller is configured to detect when said second jaw is not attached to said shaft portion, and wherein said motor controller is configured to prevent said electric motor from moving said firing member through said firing stroke when said motor controller detects that said second jaw is not attached to said shaft portion.

11. The surgical stapling assembly of claim 10 , wherein said attachment projection comprises a first contact of said electrical circuit and said attachment recess comprises a second contact of said electrical circuit.

12. The surgical stapling assembly of claim 10 , wherein said electrical circuit further comprises:

a first electrical contact on said attachment projection; and

a second electrical contact positioned in said attachment recess.

13. The surgical stapling assembly of claim 12 , wherein said second electrical contact comprises a metal spring clip configured to releasably grip said attachment projection.

14. The surgical stapling assembly of claim 10 , further comprising a firing member lock, comprising:

a lock element movable between a locked position in which said lock element is engaged with said firing member and an unlocked position in which said lock element is disengaged from said firing member, wherein said lock element is configured to prevent said firing member from being moved through said firing stroke when said lock element is in said locked position; and

a lock actuator configured to move said lock element between said locked position and said unlocked position, wherein said lock actuator is configured to position said lock element in said locked position if said second jaw is improperly attached to said shaft portion, and wherein said lock actuator is configured to position said lock element in said unlocked position if said second jaw is properly attached to said shaft portion.

15. The surgical stapling assembly of claim 10 , further comprising an articulation joint, wherein said shaft portion is articulatable about said articulation joint.

16. The surgical stapling assembly of claim 10 , wherein said second jaw is rotatable toward said anvil jaw.

17. A surgical stapling assembly, comprising:

a shaft portion, comprising:

a frame; and

an attachment projection extending from said frame;

a firing member;

an anvil jaw extending fixedly from said frame;

a replaceable second jaw attachable to said frame, comprising:

staple cavities;

staples removably stored in said staple cavities, wherein said firing member is movable through a firing stroke to eject said staples from said staple cavities; and

an attachment recess configured to receive said attachment projection when said second jaw is attached to said shaft portion;

an electrical circuit comprising a first portion in said shaft portion and a second portion in said second jaw, wherein proper attachment of said shaft portion to said second jaw connects said first portion to said second portion;

an electric motor operably coupled with said firing member, wherein said electric motor is configured to move said firing member through said firing stroke; and

a motor controller configured to operate said electric motor, wherein said electrical circuit is in communication with said motor controller, wherein said motor controller is configured to detect when said second jaw is not attached to said shaft portion, and wherein said motor controller is configured to prevent said electric motor from moving said firing member through said firing stroke when said motor controller detects that said second jaw is not attached to said shaft portion.

18. The surgical stapling assembly of claim 17 , wherein said attachment projection comprises a first contact of said electrical circuit and said attachment recess comprises a second contact of said electrical circuit.

19. The surgical stapling assembly of claim 17 , wherein said electrical circuit further comprises:

a first electrical contact position on said shaft portion; and

a second electrical contact positioned on said second jaw.

20. The surgical stapling assembly of claim 19 , wherein said second electrical contact comprises a metal spring clip configured to releasably grip said attachment projection.

21. A surgical stapling assembly, comprising:

a shaft portion, comprising:

a frame; and

an attachment projection extending from said frame;

a firing member;

an anvil jaw extending fixedly from said frame;

a replaceable second jaw attachable to said frame, comprising:

staple cavities;

staples removably stored in said staple cavities, wherein said firing member is movable through a firing stroke to eject said staples from said staple cavities; and

an attachment recess configured to receive said attachment projection when said second jaw is attached to said shaft portion;

an electrical circuit comprising a first portion in said shaft portion and a second portion in said second jaw, wherein said second portion is electrically coupled with said first portion when said second jaw is attached to said shaft portion;

an electric motor operably coupled with said firing member, wherein said electric motor is configured to move said firing member through said firing stroke; and

a controller in communication with said electric circuit, wherein said controller is configured to detect when said second jaw is attached to said shaft portion, and wherein said controller is configured to permit said electric motor to move said firing member through said firing stroke when said controller detects that said second jaw is attached to said shaft portion.

22. A surgical stapling assembly, comprising:

a shaft portion, comprising:

a frame; and

an attachment projection extending from said frame;

a firing member;

an anvil jaw extending fixedly from said frame;

a replaceable second jaw attachable to said frame, comprising:

staple cavities;

staples removably stored in said staple cavities, wherein said firing member is movable through a firing stroke to eject said staples from said staple cavities; and

an attachment recess configured to receive said attachment projection when said second jaw is attached to said shaft portion;

an electrical circuit comprising a first portion in said shaft portion and a second portion in said second jaw, wherein proper attachment of said shaft portion to said second jaw connects said first portion to said second portion;

an electric motor operably coupled with said firing member, wherein said electric motor is configured to move said firing member through said firing stroke; and

a controller configured to operate said electric motor, wherein said electrical circuit is in communication with said controller, wherein said controller is configured to prevent said electric motor from moving said firing member through said firing stroke when said first portion and said second portion are not connected, and wherein said controller is configured to permit said electric motor to move said firing member through said firing stroke in response to the connection of said first portion and said second portion.

23. A surgical stapling assembly, comprising:

a shaft portion, comprising:

a frame; and

an attachment projection extending from said frame;

a firing member;

an anvil jaw extending fixedly from said frame;

a replaceable second jaw attachable to said frame, comprising:

staple cavities;

staples removably stored in said staple cavities, wherein said firing member is movable through a firing stroke to eject said staples from said staple cavities; and

an attachment recess configured to receive said attachment projection when said second jaw is attached to said shaft portion;

an electrical circuit comprising a first portion in said shaft portion and a second portion in said second jaw, wherein said second portion is electrically coupled with said first portion when said second jaw is attached to said shaft portion;

an electric motor operably coupled with said firing member, wherein said electric motor is configured to move said firing member through said firing stroke; and

a controller configured to operate said electric motor, wherein said electrical circuit is in communication with said controller, wherein said controller is configured to detect when said second jaw is attached to said shaft portion, and wherein said controller is configured to permit said electric motor to move said firing member through said firing stroke in response to the detection of the attachment of said second jaw to said shaft portion.

24. A surgical stapling assembly, comprising:

a shaft portion, comprising:

a frame; and

an attachment projection extending from said frame;

a firing member;

an anvil jaw extending fixedly from said frame;

a replaceable second jaw attachable to said frame, comprising:

staple cavities;

staples removably stored in said staple cavities, wherein said firing member is movable through a firing stroke to eject said staples from said staple cavities; and

an attachment recess configured to receive said attachment projection when said second jaw is attached to said shaft portion;

an electrical circuit comprising a first portion in said shaft portion and a second portion in said second jaw, wherein proper attachment of said shaft portion to said second jaw connects said first portion to said second portion;

an electric motor operably coupled with said firing member, wherein said electric motor is configured to move said firing member through said firing stroke; and

a controller configured to operate said electric motor, wherein said electrical circuit is in communication with said controller, wherein said controller is configured to prevent said electric motor from moving said firing member through said firing stroke when said first portion and said second portion are not connected, and wherein said controller is configured to permit said electric motor to move said firing member through said firing stroke in response to the connection of said first portion and said second portion.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056983/0569 →
CHANGE OF NAME Recorded Dec 14, 2017
From: ETHICON ENDO-SURGERY, LLC
To: ETHICON LLC
Reel/Frame 045603/0712 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2016
From: SHELTON, FREDERICK E., IV; HARRIS, JASON L.; VOLZ, JANNA B.; MORGAN, JEROME R.
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 039284/0357 →
Continuity (1)
Related Publication 20170296191A1 · Oct 19, 2017
Cited By (59)
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