IP Library Granted Patent US 10,617,438
Granted Patent B2
US 10,617,438 · App. 15/298,605 · Granted Apr 14, 2020

Medical instruments for performing minimally-invasive procedures

Inventors: Jonathan O'Keefe (North Attleboro, MA); Jeffrey Cerier (Franklin, MA); Amos Cruz (Wrentham, MA); David Rezac (Westborough, MA)
Assignee: Lumendi Ltd.
A61B17/29A61B17/00234A61B17/282A61B17/2909A61B17/2841A61B90/50A61B2017/0046A61B2017/00305A61B2017/00309A61B2017/00323A61B2017/00353A61B2017/00367A61B2017/00473A61B2017/00477A61B2017/2905A61B2017/2908A61B2017/2925A61B2017/2932
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,617,438
App. No.
15/298,605
Granted
Apr 14, 2020
Kind
B2
Abstract

Apparatus for performing a minimally-invasive procedure, the apparatus comprising: a tool comprising: a shaft having a distal end and a proximal end; a handle attached to the proximal end of the shaft; and an end effector attached to the distal end of the shaft; wherein the shaft comprises a flexible portion extending distally from the proximal end of the shaft, and an articulating portion extending proximally from the distal end of the shaft, and wherein the articulating portion comprises a flexible spine; wherein a plurality of articulation cables extend through the shaft from the handle to the flexible spine, such that when tension is applied to at least one of the plurality of articulation cables, the flexible spine bends; wherein a rotatable element extends through the shaft from the handle to the end effector, such that when the rotatable element is rotated, the end effector rotates; and wherein an actuation element extends through the shaft from the handle to the end effector, such that when the actuation element is moved, the end effector is actuated.

Claims (135)

1. Apparatus for performing a minimally-invasive procedure, the apparatus comprising:

a tool comprising:

a shaft having a distal end and a proximal end;

a handle attached to the proximal end of the shaft; and

an end effector attached to the distal end of the shaft;

wherein the shaft comprises a flexible portion extending distally from the proximal end of the shaft, and an articulating portion extending proximally from the distal end of the shaft, and wherein the articulating portion comprises a flexible spine;

wherein a plurality of articulation cables extend through the shaft from the handle to the flexible spine, each of the plurality of articulation cables having an articulation cable housing disposed about the articulation cable such that when tension is applied to at least one of the plurality of articulation cables, the flexible spine bends, with the articulation cable housings providing a counterforce to the flexible spine;

wherein a rotatable element extends through the shaft from the handle to the end effector, such that when the rotatable element is rotated, the end effector rotates; and

wherein an actuation element extends through the shaft from the handle to the end effector, such that when the actuation element is moved, the end effector is actuated; and

wherein the flexible portion of the shaft comprises an outer coil secured to the flexible spine, further comprising a rigid tube configured to rotate relative to the handle, and an outer covering secured to the rigid tube and the flexible spine, such that rotation of the rigid tube causes rotation of the outer covering which causes rotation of the flexible spine.

2. Apparatus according to claim 1 wherein, when tension is applied to at least one of the plurality of articulation cables, the articulation cable housings provide substantially all of the counterforce to the flexible spine and the outer coil provides substantially none of the counterforce to the flexible spine.

3. Apparatus according to claim 1 wherein the rotatable element comprises a hollow tubular structure extending distally from the handle, the hollow tubular structure being formed out of a plurality of filars which are wound and swaged together.

4. Apparatus according to claim 3 wherein the rotatable element further comprises a laser-cut hypotube secured to the hollow tubular structure, such that when the hollow tubular structure is rotated, the laser-cut hypotube is also rotated.

5. Apparatus according to claim 1 wherein the actuation element comprises a pull wire.

6. Apparatus according to claim 1 wherein the end effector comprises one from the group consisting of: graspers, injection needles, scissors, hot snares, monopolar probes, hemostasis clips, bipolar forceps, suction tubes, single-fire or multi-fire closure devices such as staplers and tackers, dissector forceps, retrieval baskets, and monopolar scissors.

7. Apparatus according to claim 1 wherein the proximal end of the shaft further comprises a rigid portion, and wherein the apparatus further comprises a tool support mounted to a patient support, the tool support comprising an opening for receiving the rigid portion.

8. A method for performing a minimally-invasive procedure, the method comprising:

obtaining apparatus for performing a minimally-invasive procedure, the apparatus comprising:

a tool comprising:

a shaft having a distal end and a proximal end;

a handle attached to the proximal end of the shaft; and

an end effector attached to the distal end of the shaft;

wherein the shaft comprises a flexible portion extending distally from the proximal end of the shaft, and an articulating portion extending proximally from the distal end of the shaft, and wherein the articulating portion comprises a flexible spine;

wherein a plurality of articulation cables extend through the shaft from the handle to the flexible spine, each of the plurality of articulation cables having an articulation cable housing disposed about the articulation cable such that when tension is applied to at least one of the plurality of articulation cables, the flexible spine bends, with the articulation cable housings providing a counterforce to the flexible spine;

wherein a rotatable element extends through the shaft from the handle to the end effector, such that when the rotatable element is rotated, the end effector rotates; and

wherein an actuation element extends through the shaft from the handle to the end effector, such that when the actuation element is moved, the end effector is actuated; and

wherein the flexible portion of the shaft comprises an outer coil secured to the flexible spine, further comprising a rigid tube configured to rotate relative to the handle, and an outer covering secured to the rigid tube and the flexible spine, such that rotation of the rigid tube causes rotation of the outer covering which causes rotation of the flexible spine; and

using the apparatus to perform a minimally-invasive procedure.

9. Apparatus for performing a minimally-invasive procedure, the apparatus comprising:

a tool comprising:

a shaft having a distal end and a proximal end;

a handle attached to the proximal end of the shaft; and

an end effector attached to the distal end of the shaft;

wherein the shaft comprises a flexible portion extending distally from the proximal end of the shaft, and an articulating portion extending proximally from the distal end of the shaft, and wherein the articulating portion comprises a flexible spine;

wherein a plurality of articulation cables extend through the shaft from the handle to the flexible spine, such that when tension is applied to at least one of the plurality of articulation cables, the flexible spine bends;

wherein a rotatable element extends through the shaft from the handle to the end effector, such that when the rotatable element is rotated, the end effector rotates, wherein the rotatable element comprises a hollow tubular structure extending distally from the handle, the hollow tubular structure being formed out of a plurality of filars which are wound and swaged together, and further wherein the rotatable element further comprises a laser-cut hypotube secured to the hollow tubular structure, such that when the hollow tubular structure is rotated, the laser-cut hypotube is also rotated; and

wherein an actuation element extends through the shaft from the handle to the end effector, such that when the actuation element is moved, the end effector is actuated; and

wherein the flexible portion of the shaft comprises an outer coil secured to the flexible spine, further comprising a rigid tube configured to rotate relative to the handle, and an outer covering secured to the rigid tube and the flexible spine, such that rotation of the rigid tube causes rotation of the outer covering which causes rotation of the flexible spine.

10. Apparatus according to claim 9 wherein each of the plurality of articulation cables has an articulation cable housing disposed about the articulation cable, such that when tension is applied to at least one of the plurality of articulation cables, the articulation cable housings provide substantially all of the counterforce to the flexible spine and the outer coil provides substantially none of the counterforce to the flexible spine.

11. Apparatus according to claim 9 wherein the actuation element comprises a pull wire.

12. Apparatus according to claim 9 wherein the end effector comprises one from the group consisting of: graspers, injection needles, scissors, hot snares, monopolar probes, hemostasis clips, bipolar forceps, suction tubes, single-fire or multi-fire closure devices such as staplers and tackers, dissector forceps, retrieval baskets, and monopolar scissors.

13. Apparatus according to claim 9 wherein the proximal end of the shaft further comprises a rigid portion, and wherein the apparatus further comprises a tool support mounted to a patient support, the tool support comprising an opening for receiving the rigid portion.

14. A method for performing a minimally-invasive procedure, the method comprising:

obtaining apparatus for performing a minimally-invasive procedure, the apparatus comprising:

a tool comprising:

a shaft having a distal end and a proximal end;

a handle attached to the proximal end of the shaft; and

an end effector attached to the distal end of the shaft;

wherein the shaft comprises a flexible portion extending distally from the proximal end of the shaft, and an articulating portion extending proximally from the distal end of the shaft, and wherein the articulating portion comprises a flexible spine;

wherein a plurality of articulation cables extend through the shaft from the handle to the flexible spine, such that when tension is applied to at least one of the plurality of articulation cables, the flexible spine bends;

wherein a rotatable element extends through the shaft from the handle to the end effector, such that when the rotatable element is rotated, the end effector rotates, wherein the rotatable element comprises a hollow tubular structure extending distally from the handle, the hollow tubular structure being formed out of a plurality of filars which are wound and swaged together, and further wherein the rotatable element further comprises a laser-cut hypotube secured to the hollow tubular structure, such that when the hollow tubular structure is rotated, the laser-cut hypotube is also rotated; and

wherein an actuation element extends through the shaft from the handle to the end effector, such that when the actuation element is moved, the end effector is actuated; and

wherein the flexible portion of the shaft comprises an outer coil secured to the flexible spine, further comprising a rigid tube configured to rotate relative to the handle, and an outer covering secured to the rigid tube and the flexible spine, such that rotation of the rigid tube causes rotation of the outer covering which causes rotation of the flexible spine; and

using the apparatus to perform a minimally-invasive procedure.

15. Apparatus for performing a minimally-invasive procedure, the apparatus comprising:

a tool comprising:

a shaft having a distal end and a proximal end;

a handle attached to the proximal end of the shaft; and

an end effector attached to the distal end of the shaft;

wherein the shaft comprises a flexible portion extending distally from the proximal end of the shaft, and an articulating portion extending proximally from the distal end of the shaft, and wherein the articulating portion comprises a flexible spine;

wherein a plurality of articulation cables extend through the shaft from the handle to the flexible spine, such that when tension is applied to at least one of the plurality of articulation cables, the flexible spine bends;

wherein a rotatable element extends through the shaft from the handle to the end effector, such that when the rotatable element is rotated, the end effector rotates;

wherein an actuation element extends through the shaft from the handle to the end effector, such that when the actuation element is moved, the end effector is actuated; and

wherein the flexible portion of the shaft comprises an outer coil secured to the flexible spine, a rigid tube configured to rotate relative to the handle, and an outer covering secured to the rigid tube and the flexible spine, such that rotation of the rigid tube causes rotation of the outer covering which causes rotation of the flexible spine.

16. Apparatus according to claim 15 wherein each of the plurality of articulation cables has an articulation cable housing disposed about the articulation cable, such that when tension is applied to at least one of the plurality of articulation cables, the articulation cable housings provide substantially all of the counterforce to the flexible spine and the outer coil provides substantially none of the counterforce to the flexible spine.

17. Apparatus according to claim 15 wherein the rotatable element comprises a hollow tubular structure extending distally from the handle, the hollow tubular structure being formed out of a plurality of filars which are wound and swaged together.

18. Apparatus according to claim 17 wherein the rotatable element further comprises a laser-cut hypotube secured to the hollow tubular structure, such that when the hollow tubular structure is rotated, the laser-cut hypotube is also rotated.

19. Apparatus according to claim 15 wherein the actuation element comprises a pull wire.

20. Apparatus according to claim 15 wherein the end effector comprises one from the group consisting of: graspers, injection needles, scissors, hot snares, monopolar probes, hemostasis clips, bipolar forceps, suction tubes, single-fire or multi-fire closure devices such as staplers and tackers, dissector forceps, retrieval baskets, and monopolar scissors.

21. Apparatus according to claim 15 wherein the proximal end of the shaft further comprises a rigid portion, and wherein the apparatus further comprises a tool support mounted to a patient support, the tool support comprising an opening for receiving the rigid portion.

22. A method for performing a minimally-invasive procedure, the method comprising:

obtaining apparatus for performing a minimally-invasive procedure, the apparatus comprising:

a tool comprising:

a shaft having a distal end and a proximal end;

a handle attached to the proximal end of the shaft; and

an end effector attached to the distal end of the shaft;

wherein the shaft comprises a flexible portion extending distally from the proximal end of the shaft, and an articulating portion extending proximally from the distal end of the shaft, and wherein the articulating portion comprises a flexible spine;

wherein a plurality of articulation cables extend through the shaft from the handle to the flexible spine, such that when tension is applied to at least one of the plurality of articulation cables, the flexible spine bends;

wherein a rotatable element extends through the shaft from the handle to the end effector, such that when the rotatable element is rotated, the end effector rotates;

wherein an actuation element extends through the shaft from the handle to the end effector, such that when the actuation element is moved, the end effector is actuated; and

wherein the flexible portion of the shaft comprises an outer coil secured to the flexible spine, a rigid tube configured to rotate relative to the handle, and an outer covering secured to the rigid tube and the flexible spine, such that rotation of the rigid tube causes rotation of the outer covering which causes rotation of the flexible spine; and

using the apparatus to perform a minimally-invasive procedure.

23. Apparatus for performing a minimally-invasive procedure, the apparatus comprising:

a tool comprising:

a shaft having a distal end and a proximal end;

a handle attached to the proximal end of the shaft; and

an end effector attached to the distal end of the shaft;

wherein the shaft comprises a flexible portion extending distally from the proximal end of the shaft, and an articulating portion extending proximally from the distal end of the shaft, and wherein the articulating portion comprises a flexible spine;

wherein a plurality of articulation cables extend through the shaft from the handle to the flexible spine, such that when tension is applied to at least one of the plurality of articulation cables, the flexible spine bends;

wherein a rotatable element extends through the shaft from the handle to the end effector, such that when the rotatable element is rotated, the end effector rotates;

wherein an actuation element extends through the shaft from the handle to the end effector, such that when the actuation element is moved, the end effector is actuated; and

wherein the proximal end of the shaft further comprises a rigid portion, and wherein the apparatus further comprises a tool support mounted to a patient support, the tool support comprising an opening for receiving the rigid portion; and

wherein the flexible portion of the shaft comprises an outer coil secured to the flexible spine, further comprising a rigid tube configured to rotate relative to the handle, and an outer covering secured to the rigid tube and the flexible spine, such that rotation of the rigid tube causes rotation of the outer covering which causes rotation of the flexible spine.

24. Apparatus according to claim 23 wherein each of the plurality of articulation cables has an articulation cable housing disposed about the articulation cable, such that when tension is applied to at least one of the plurality of articulation cables, the articulation cable housings provide substantially all of the counterforce to the flexible spine and the outer coil provides substantially none of the counterforce to the flexible spine.

25. Apparatus according to claim 23 wherein the rotatable element comprises a hollow tubular structure extending distally from the handle, the hollow tubular structure being formed out of a plurality of filars which are wound and swaged together.

26. Apparatus according to claim 25 wherein the rotatable element further comprises a laser-cut hypotube secured to the hollow tubular structure, such that when the hollow tubular structure is rotated, the laser-cut hypotube is also rotated.

27. Apparatus according to claim 23 wherein the actuation element comprises a pull wire.

28. Apparatus according to claim 23 wherein the end effector comprises one from the group consisting of: graspers, injection needles, scissors, hot snares, monopolar probes, hemostasis clips, bipolar forceps, suction tubes, single-fire or multi-fire closure devices such as staplers and tackers, dissector forceps, retrieval baskets, and monopolar scissors.

29. A method for performing a minimally-invasive procedure, the method comprising:

obtaining apparatus for performing a minimally-invasive procedure, the apparatus comprising:

a tool comprising:

a shaft having a distal end and a proximal end;

a handle attached to the proximal end of the shaft; and

an end effector attached to the distal end of the shaft;

wherein the shaft comprises a flexible portion extending distally from the proximal end of the shaft, and an articulating portion extending proximally from the distal end of the shaft, and wherein the articulating portion comprises a flexible spine;

wherein a plurality of articulation cables extend through the shaft from the handle to the flexible spine, such that when tension is applied to at least one of the plurality of articulation cables, the flexible spine bends;

wherein a rotatable element extends through the shaft from the handle to the end effector, such that when the rotatable element is rotated, the end effector rotates;

wherein an actuation element extends through the shaft from the handle to the end effector, such that when the actuation element is moved, the end effector is actuated; and

wherein the proximal end of the shaft further comprises a rigid portion, and wherein the apparatus further comprises a tool support mounted to a patient support, the tool support comprising an opening for receiving the rigid portion; and

wherein the flexible portion of the shaft comprises an outer coil secured to the flexible spine, further comprising a rigid tube configured to rotate relative to the handle, and an outer covering secured to the rigid tube and the flexible spine, such that rotation of the rigid tube causes rotation of the outer covering which causes rotation of the flexible spine; and

using the apparatus to perform a minimally-invasive procedure.

30. Apparatus for performing a minimally-invasive procedure, the apparatus comprising:

a tool comprising:

a shaft having a distal end and a proximal end;

a handle attached to the proximal end of the shaft; and

an end effector attached to the distal end of the shaft;

wherein the shaft comprises a flexible portion extending distally from the proximal end of the shaft, and an articulating portion extending proximally from the distal end of the shaft, and wherein the articulating portion comprises a flexible spine;

wherein a plurality of articulation cables extend through the shaft from the handle to the flexible spine, such that when tension is applied to at least one of the plurality of articulation cables, the flexible spine bends;

wherein a rotatable element extends through the shaft from the handle to the end effector, such that when the rotatable element is rotated, the end effector rotates; and

wherein an actuation element extends through the shaft from the handle to the end effector, such that when the actuation element is moved, the end effector is actuated;

the shaft being configured such that when the articulating portion has been articulated, rotation of the rotatable element occurs without the build-up of spring energy within the shaft and

wherein the flexible portion of the shaft comprises an outer coil secured to the flexible spine, further comprising a rigid tube configured to rotate relative to the handle, and an outer covering secured to the rigid tube and the flexible spine, such that rotation of the rigid tube causes rotation of the outer covering which causes rotation of the flexible spine.

31. A method for performing a minimally-invasive procedure, the method comprising:

obtaining apparatus for performing a minimally-invasive procedure, the apparatus comprising:

a tool comprising:

a shaft having a distal end and a proximal end;

a handle attached to the proximal end of the shaft; and

an end effector attached to the distal end of the shaft;

wherein the shaft comprises a flexible portion extending distally from the proximal end of the shaft, and an articulating portion extending proximally from the distal end of the shaft, and wherein the articulating portion comprises a flexible spine;

wherein a plurality of articulation cables extend through the shaft from the handle to the flexible spine, such that when tension is applied to at least one of the plurality of articulation cables, the flexible spine bends;

wherein a rotatable element extends through the shaft from the handle to the end effector, such that when the rotatable element is rotated, the end effector rotates; and

wherein an actuation element extends through the shaft from the handle to the end effector, such that when the actuation element is moved, the end effector is actuated;

the shaft being configured such that when the articulating portion has been articulated, rotation of the rotatable element occurs without the build-up of spring energy within the shaft; and

wherein the flexible portion of the shaft comprises an outer coil secured to the flexible spine, further comprising a rigid tube configured to rotate relative to the handle, and an outer covering secured to the rigid tube and the flexible spine, such that rotation of the rigid tube causes rotation of the outer covering which causes rotation of the flexible spine; and

using the apparatus to perform a minimally-invasive procedure.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2025
From: LUMENDI LTD.
To: LUMENDI AG
Reel/Frame 072572/0602 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2017
From: O'KEEFE, JONATHAN; CERIER, JEFFREY; CRUZ, AMOS; REZAC, DAVID
To: LUMENDI LTD.
Reel/Frame 042320/0821 →
Continuity (3)
Provisional Application 62400759 · Sep 28, 2016
Provisional Application 62244026 · Oct 20, 2015
Related Publication 20170105746A1 · Apr 20, 2017
Cited By (54)
US 12,185,946 US 12,207,809 US 12,207,835 US 12,213,666 US 12,213,671 US 12,220,126 US 12,232,723 US 12,232,724 US 12,239,316 US 12,245,764 US 12,245,901 US 12,256,930 US 12,261,471 US 12,262,888 US 12,274,438 US 12,274,445 US 12,285,166 US 12,290,259 US 12,290,261 US 12,318,067 US 12,324,579 US 12,324,580 US 12,324,581 US 12,329,381 US 12,336,705 US 12,336,709 US 12,336,730 US 12,343,013 US 12,357,309 US 12,369,909 US 12,369,911 US 12,383,259 US 12,383,267 US 12,390,090 US 12,414,768 US 12,432,790 US 12,433,584 US 12,433,627 US 12,440,208 US 12,440,209 US 12,440,213 US 12,446,877 US 12,453,557 US 12,458,455 US 12,471,982 US 12,502,171 US 12,508,025 US 12,521,116 US 12,527,571 US 12,533,126 US 12,533,127 US 12,557,970 US 12,636,006 US 12,714,425