IP Library Granted Patent US 10,842,490
Granted Patent B2
US 10,842,490 · App. 15/798,876 · Granted Nov 24, 2020

Cartridge body design with force reduction based on firing completion

Inventors: Brian F. DiNardo (Loveland, OH); Morgan R. Hunter (Cincinnati, OH); Gregory J. Bakos (Mason, OH)
Assignee: Ethicon LLC
A61B17/07207A61B2017/00477A61B2017/07257A61B2017/07271A61B2017/07278A61B2090/0807A61B2090/0814
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,842,490
App. No.
15/798,876
Granted
Nov 24, 2020
Kind
B2
Abstract

A surgical instrument includes a sled and an end effector. The end effector includes a first jaw, a second jaw movable relative to the first jaw, an anvil, and a cartridge channel. The staple cartridge includes a proximal end, a distal end, a cartridge body, and staples supported in the cartridge body, wherein the sled is movable to deploy the staples from the cartridge body against tissue captured between the staple cartridge and the anvil. The cartridge channel is configured to removably retain the staple cartridge, wherein a load is required to remove the staple cartridge from the cartridge channel, and wherein the sled is configured to reduce the cartridge removal load.

Claims (59)

1. A surgical instrument, comprising:

a sled; and

an end effector, comprising:

a first jaw;

a second jaw movable relative to the first jaw;

an anvil;

a staple cartridge, comprising:

a proximal end;

a distal end;

a cartridge body;

a staple supported in the cartridge body; and

a staple driver, wherein the sled is configured to deploy the staple from the cartridge body by moving the staple driver from a first position to a second position; and

a cartridge channel configured to removably retain the staple cartridge, wherein a first load is required to remove the staple cartridge from the cartridge channel while the staple driver is in the first position, and wherein a second load less than the first load is required to remove the staple cartridge from the cartridge channel while the staple driver is in the second position.

2. The surgical instrument of claim 1 , wherein the sled is movable between the proximal end and the distal end to deploy the staple.

3. The surgical instrument of claim 2 , wherein the first load is reduced to the second load during the movement of the sled toward the distal end.

4. The surgical instrument of claim 1 , wherein the cartridge body comprises a window corresponding to the first position of the staple driver.

5. The surgical instrument of claim 4 , further comprising a retaining member configured to rest against the staple driver while the driver is in the first position.

6. The surgical instrument of claim 5 , wherein the retaining member is maintained in a biased configuration by the staple driver while the driver is in the first position.

7. The surgical instrument of claim 6 , wherein the retaining member is configured to return to a less biased configuration when the staple driver is moved to the second position.

8. The surgical instrument of claim 7 , wherein the retaining member comprises a detent, and wherein the cartridge channel comprises a groove configured to receive the detent while the staple driver is in the first position.

9. The surgical instrument of claim 8 , wherein the detent is at least partially removed from the groove while the staple driver is in the second position.

10. The surgical instrument of claim 9 , wherein the detent is a first detent, and wherein the retaining member comprises a second detent supportable by the staple driver while the staple driver is in the first position.

11. A staple cartridge removably attachable to a cartridge channel of a surgical instrument, wherein the staple cartridge comprises:

a proximal end;

a distal end;

a cartridge body, comprising:

a deck extending between the proximal end and the distal end;

a staple deployable into tissue positioned against the deck;

a staple driver movable between a first position and a second position to deploy the staple from the cartridge body; and

a flexible portion positioned against the staple driver while the staple driver is in the first position; and

a retainer attached to the cartridge body, wherein the retainer comprises a resilient member positioned against the flexible portion, and wherein the staple driver is configured to cause the flexible portion to maintain the resilient member in a biased configuration while the staple driver is in the first position.

12. The staple cartridge of claim 11 , wherein the movement of the staple driver from the first position to the second position causes the flexible portion to flex, which causes the resilient member to return to a less biased configuration.

13. The staple cartridge of claim 11 , wherein the flexible portion is positioned between the staple driver and the resilient member while the staple driver is in the first position.

14. The staple cartridge of claim 11 , wherein the retainer includes a base and a side wall extending from the base, wherein the resilient member is defined in the side wall, and wherein the resilient member is spaced apart from the base.

15. The staple cartridge of claim 11 , wherein the cartridge body further comprises a side wall, and wherein the flexible portion is defined in the side wall.

16. A staple cartridge removably attachable to a cartridge channel of a surgical instrument, wherein the staple cartridge comprises:

a proximal end;

a distal end;

a cartridge body, comprising:

a deck extending between the proximal end and the distal end;

a staple deployable into tissue positioned against the deck;

a staple driver movable between a first position and a second position to deploy the staple from the cartridge body; and

a flexible portion positioned against the staple driver while the staple driver is in the first position; and

a retainer attached to the cartridge body, wherein the retainer comprises a resilient member positioned against the flexible portion, and wherein the flexible portion is configured to maintain the resilient member in a biased configuration while the staple driver is in the first position, wherein the movement of the staple driver from the first position to the second position causes the flexible portion to flex, which causes the resilient member to return to a less biased configuration, wherein the resilient member comprises a detent configured to maintain a pre-firing load for removing the staple cartridge from the cartridge channel in the biased configuration.

17. The staple cartridge of claim 16 , wherein the detent is configured to maintain a post-firing load for removing the cartridge from the cartridge channel in the less biased configuration, and wherein the post-firing load is less than the pre-firing load.

18. A surgical instrument, comprising:

a sled; and

an end effector, comprising:

a first jaw;

a second jaw movable relative to the first jaw;

an anvil;

a staple cartridge, comprising:

a proximal end;

a distal end;

a cartridge body; and

staples supported in the cartridge body, wherein the sled is movable to deploy the staples from the cartridge body against tissue captured between the staple cartridge and the anvil; and

a cartridge channel configured to removably retain the staple cartridge, wherein a load is required to remove the staple cartridge from the cartridge channel, and wherein the sled is configured to reduce the cartridge removal load.

19. The surgical instrument of claim 18 , wherein the sled is movable from a first position adjacent the proximal end to a second position adjacent the distal end to deploy the staples.

20. The surgical instrument of claim 19 , wherein the cartridge removal load is reduced during the movement of the sled.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056601/0339 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2018
From: DINARDO, BRIAN F.; HUNTER, MORGAN R.; BAKOS, GREGORY J.
To: ETHICON LLC
Reel/Frame 044534/0152 →
Continuity (1)
Related Publication 20190125344A1 · May 2, 2019
Cited By (85)
US 12,185,946 US 12,193,636 US 12,193,766 US 12,207,820 US 12,207,835 US 12,213,666 US 12,213,671 US 12,220,126 US 12,226,099 US 12,226,100 US 12,226,151 US 12,226,166 US 12,232,723 US 12,232,724 US 12,239,316 US 12,239,317 US 12,239,320 US 12,245,764 US 12,245,901 US 12,256,930 US 12,256,931 US 12,256,995 US 12,261,471 US 12,262,888 US 12,274,442 US 12,274,445 US 12,285,166 US 12,285,171 US 12,290,259 US 12,290,261 US 12,295,674 US 12,303,159 US 12,310,586 US 12,318,152 US 12,324,579 US 12,324,580 US 12,324,581 US 12,324,585 US 12,329,467 US 12,336,705 US 12,336,709 US 12,343,013 US 12,357,309 US 12,369,909 US 12,369,911 US 12,369,912 US 12,383,115 US 12,383,259 US 12,383,267 US 12,396,728 US 12,396,806 US 12,414,768 US 12,432,790 US 12,433,508 US 12,433,584 US 12,433,590 US 12,433,627 US 12,440,208 US 12,440,209 US 12,440,213 US 12,446,877 US 12,453,557 US 12,458,351 US 12,458,455 US 12,465,363 US 12,471,982 US 12,500,948 US 12,502,171 US 12,508,025 US 12,514,584 US 12,521,116 US 12,521,191 US 12,527,571 US 12,527,575 US 12,533,126 US 12,533,127 US 12,549,622 US 12,574,434 US 12,575,855 US 12,582,457 US 12,636,006 US 12,648,789 US 12,672,922 US 12,708,427 US 12,714,425