IP Library Granted Patent US 11,033,267
Granted Patent B2
US 11,033,267 · App. 15/843,682 · Granted Jun 15, 2021

Systems and methods of controlling a clamping member firing rate of a surgical instrument

Inventors: Frederick E. Shelton, IV (Hillsboro, OH); Sarah A. Worthington (Angola, IN); Jason L. Harris (Lebanon, OH)
Assignee: Ethicon LLC
A61B17/07207A61B90/03A61B90/98A61B2017/00017A61B2017/00022A61B2017/00039A61B2017/0046A61B2017/00119A61B2017/00137A61B2017/00199A61B2017/00398A61B2017/00477A61B2017/00734A61B2017/07214A61B2017/07257A61B2017/07271A61B2017/07278A61B2017/07285A61B2017/2927A61B2090/031
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Quick Facts
Patent No.
US 11,033,267
App. No.
15/843,682
Granted
Jun 15, 2021
Kind
B2
Abstract

Various systems and methods of controlling a surgical instrument are disclosed. The surgical instrument can include a motor and a control circuit coupled to the motor. The motor can be coupled to a clamping member, which is configured to transition an end effector between an open position and a closed position, cut tissue, and/or eject staples from a staple cartridge in the end effector. The control circuit can be programmed to cause the motor to drive a clamping member at a first rate in a first zone between the first position and the second position and cause the motor to drive the clamping member at a second rate in a second zone between the first position and the second position; wherein the first rate is less than the second rate.

Claims (43)

1. A surgical instrument comprising:

a motor; and

a control circuit coupled to the motor, the control circuit configured to:

detect whether an end effector connectable to the surgical instrument is in a closed position, the end effector configured to receive a cartridge supporting a plurality of staples; and

detect a position of a clamping member drivable by the motor between a first position and a second position, wherein the clamping member is coupled to a drive assembly of the end effector wherein axial translation of the drive assembly causes the clamping member to:

transition the end effector to the closed position as the clamping member moves from the first position to the second position; and

deploy the plurality of staples from the cartridge after the end effector is in the closed position as the clamping member moves to the second position;

wherein the control circuit is further configured to:

cause the motor to drive the clamping member at a first rate in a first zone between the first position and the second position; and

cause the motor to drive the clamping member at a second rate in a second zone between the first position and the second position;

wherein the first rate is less than the second rate.

2. The surgical instrument of claim 1 , wherein the first zone is located proximally relative to the second zone.

3. The surgical instrument of claim 1 , wherein the first zone is located prior to the second zone.

4. The surgical instrument of claim 1 , wherein a length of time or distance that the clamping member is advanced at the first rate in the first zone corresponds to a thickness of a tissue grasped at the end effector.

5. The surgical instrument of claim 4 , wherein the surgical instrument comprises a sensor configured to detect a gap between jaw members of the end effector, the gap corresponding to the thickness of the tissue.

6. The surgical instrument of claim 4 , wherein the control circuit is configured to detect a current of the motor as the end effector transitions to the closed position, the current of the motor corresponding to the thickness of the tissue.

7. A surgical instrument comprising:

a motor; and

a control circuit coupled to the motor, the control circuit configured to:

detect whether an end effector connectable to the surgical instrument is in a closed position, the end effector configured to receive a cartridge supporting a plurality of staples; and

detect a position of a clamping member drivable by the motor between a first position, a second position, and a third position, wherein the clamping member is coupled to a drive assembly wherein axial translation of the drive assembly causes the clamping member to:

transition the end effector to the closed position as the clamping member moves from the first position to the second position; and

deploy the plurality of staples from the cartridge as the clamping member moves from the second position to the third position;

wherein the control circuit is further configured to:

cause the motor to drive the clamping member at a first rate in a first zone between the first position and the second position; and

cause the motor to drive the clamping member at a second rate in a second zone between the second position and the third position;

wherein the first rate is less than the second rate.

8. The surgical instrument of claim 7 , wherein the first zone is located proximally relative to the second zone.

9. The surgical instrument of claim 7 , wherein the first zone is located prior to the second zone.

10. The surgical instrument of claim 7 , wherein a length of time or distance that the clamping member is advanced at the first rate in the first zone corresponds to a thickness of a tissue grasped at the end effector.

11. The surgical instrument of claim 10 , wherein the surgical instrument comprises a sensor configured to detect a gap between jaw members of the end effector, the gap corresponding to the thickness of the tissue.

12. The surgical instrument of claim 10 , wherein the control circuit is configured to detect a current of the motor as the end effector transitions to the closed position, the current of the motor corresponding to the thickness of the tissue.

13. A surgical instrument comprising:

a motor; and

a control circuit coupled to the motor, the control circuit configured to:

detect whether an end effector connectable to the surgical instrument is in a closed position, the end effector configured to receive a cartridge supporting a plurality of staples; and

detect a position of a clamping member drivable by the motor between a first position, a second position, and a third position, wherein the clamping member is coupled to a drive assembly wherein axial translation of the drive assembly causes the clamping member to:

transition the end effector to the closed position as the clamping member moves from the first position to the second position; and

deploy the plurality of staples from the cartridge as the clamping member moves from the second position to the third position;

wherein the control circuit is further configured to cause the motor to drive the clamping member at a variable rate corresponding to a location of the clamping member between the second position and the third position, the variable rate being slower nearer to the second position.

14. The surgical instrument of claim 13 , wherein the control circuit is configured to cause the motor to drive the clamping member at a slower rate for a period of time corresponding to a thickness of a tissue grasped at the end effector.

15. The surgical instrument of claim 14 , wherein the surgical instrument comprises a sensor configured to detect a gap between jaw members of the end effector, the gap corresponding to the thickness of the tissue.

16. The surgical instrument of claim 14 , wherein the control circuit is configured to detect a current of the motor as the end effector transitions to the closed position, the current of the motor corresponding to the thickness of the tissue.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056601/0339 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2018
From: SHELTON, FREDERICK E., IV; WORTHINGTON, SARAH A.; HARRIS, JASON L.
To: ETHICON LLC
Reel/Frame 045619/0109 →
Continuity (1)
Related Publication 20190183501A1 · Jun 20, 2019
Cited By (57)
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