Advanced copper interconnects with hybrid microstructure
A device relates to a semiconductor device. The semiconductor device includes a narrow-line bamboo microstructure integrated within a metal layer of the semiconductor device and a narrow-line polycrystalline microstructure. The narrow-line polycrystalline microstructure is integrated within the same metal layer as the narrow-line bamboo microstructure.
1. An integrated circuit comprising:
a narrow-line bamboo microstructure integrated within a metal layer of a semiconductor device, wherein the narrow-line bamboo microstructure comprises nanowires configured to provide a high reliability resistance circuit and wherein the narrow-line bamboo microstructure has a depth, d1; and
a narrow-line polycrystalline microstructure, wherein the narrow-line polycrystalline microstructure has a higher depth in the metal layer as compared to the narrow-line bamboo microstructure and wherein the narrow-line polycrystalline microstructure has a depth, d2, wherein d1 is less than d2;
wherein the narrow-line polycrystalline microstructure is integrated within the same metal layer as the narrow-line bamboo microstructure; and
wherein the narrow-line bamboo microstructure is dispersed in greater than or equal to 1 layer of the semiconductor device and the narrow-line polycrystalline microstructure is dispersed in greater than or equal to 1 layer of the semiconductor device.
2. The integrated circuit of claim 1 , wherein the narrow-line bamboo microstructure and the narrow-line polycrystalline microstructure comprise copper interconnects.
3. The integrated circuit of claim 1 , wherein the narrow-line bamboo microstructure has high electromagnetic resistance as compared to the narrow-line polycrystalline microstructure.
4. The integrated circuit of claim 1 , wherein the narrow-line polycrystalline microstructure has higher conductivity as compared to the narrow-line bamboo microstructure.
5. The integrated circuit of claim 1 , wherein a difference in aspect ratio between the narrow-line bamboo microstructure and the narrow-line polycrystalline microstructure is greater than 0.5.
6. The integrated circuit of claim 1 , wherein the narrow-line bamboo microstructure comprises nanowires configured to provide a high reliability resistance circuit.
7. The integrated circuit of claim 1 , wherein the narrow-line polycrystalline microstructure comprises nanowires configured to provide a high performance circuit.
8. The integrated circuit of claim 1 , further comprising a dielectric layer comprising a liner material plated with copper.
9. The integrated circuit of claim 8 , wherein the liner material comprises tantalum, titanium, tungsten, cobalt, ruthenium, and their nitrides thereof, or a combination comprising at least one of the foregoing.
10. The integrated circuit of claim 9 , wherein the dielectric layer comprises a low-κ dielectric material.
11. The integrated circuit of claim 10 , wherein the dielectric layer comprises silicon dioxide, silsesquixoane, organosilicates, thermosetting polyarylene ethers, or a combination comprising at least one of the foregoing.
12. The integrated circuit of claim 11 , wherein the dielectric layer comprises silicon dioxide.
13. The integrated circuit of claim 1 , wherein the integrated circuit has reduced electromigration as compared to an integrated circuit without a narrow-line bamboo microstructure and a narrow-line polycrystalline microstructure.
14. The integrated circuit of claim 1 , wherein an electromigration resistance of the narrow-line bamboo microstructure is greater than 0.9 electron Volt of electromigration energy.
15. The integrated circuit of claim 1 , wherein the integrated circuit has a conductivity of less than 4 microOhm-centimeters copper resistivity in the narrow-line bamboo microstructure at a thickness of less than 100 nanometers.
16. The integrated circuit of claim 8 , wherein a substrate is attached to the dielectric layer.
17. The integrated circuit of claim 1 , wherein the substrate comprises a semiconducting material, an insulating material, a conductive material or a combination comprising at least one of the foregoing.
18. The integrated circuit of claim 17 , wherein the substrate comprises Si, SiGe, SiGeC, SiC, Ge alloys, GaAs, InAs, InP and other III/V or II/VI compound semiconductors, or a combination comprising at least one of the foregoing.