IP Library Granted Patent US 12,355,395
Granted Patent B2
US 12,355,395 · App. 18/615,162 · Granted Jul 8, 2025

Intelligent solar racking system

Inventors: Kurt G. Conti (New Providence, NJ); Cullin J. Wible (Austin, TX)
Assignee: Conti Innovation Center, LLC
H02S30/10F16M11/18H01L31/043H01L31/0547H02S50/10
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Quick Facts
Patent No.
US 12,355,395
App. No.
18/615,162
Granted
Jul 8, 2025
Kind
B2
Abstract

According to one or more embodiments, an intelligent solar racking system is provided. The intelligent solar racking system includes a racking frame that receives and mechanically supports solar modules. The intelligent solar racking system includes sensors distributed throughout the racking frame. Each of the sensors detects and reports parameter data by generating output signals. The sensors include module sensors positioned to associate with each of the solar modules and detect a module presence as the parameter data for the solar modules. The intelligent solar racking system includes a computing device that receives, stores, and analyzes the output signals to determine and monitor operations of the intelligent solar racking system.

Claims (20)

1. A method comprising:

monitoring, by at least one computing device, output signals generated by a plurality of sensors distributed throughout a solar racking system, each of the plurality of sensors generating parameter data in the output signals, the solar racking frame receiving and mechanically supporting a plurality of solar modules in a vertical order, and the plurality of sensors comprising at least two more frame sensors located on the solar racking frame, positioned to associate with each of the plurality of more solar modules and detecting at least a module position and presence within the solar racking frame as the parameter data,

wherein a first frame sensor detects a first solar module at a first height on the solar racking frame, and

wherein a second frame sensor detects a second solar module at a second height on the solar racking frame; and

determining, by the at least one computing device, operations of the solar racking system based on the output signals.

2. The method of claim 1 , wherein the racking frame electrically connects each of the plurality of solar modules upon that solar module being inserted into the racking frame.

3. The method of claim 1 , wherein the at least one computing device collects output signals from two or more second sensors of the plurality of sensors associated with and distributed throughout a second racking frame of the solar racking system.

4. The method of claim 1 , wherein the at least one computing device receives and analyzes the output signals to determine and monitor operations of the solar racking system.

5. The method of claim 1 , wherein the plurality of solar modules comprise at least one transmissive solar module.

6. The method of claim 1 , wherein the parameter data comprises one or more of voltage, temperature, current, solar irradiation, and wind.

7. The method of claim 1 , wherein the parameter data comprises environmental and electrical attributes of the solar racking frame or an individual module of the plurality of solar modules installed in the solar racking frame.

8. The method of claim 1 , wherein the at least one computing device automatically determines a position of each of the plurality of solar modules within the solar racking frame.

9. The method of claim 1 , wherein the plurality of solar modules comprise a module comprising one or more module sensors.

10. The method of claim 9 , wherein the one or more module sensors communicate with the at least one computing device when the module is inserted into the solar racking system.

11. The method of claim 1 , the method further comprising:

collecting and analyzing, by at least one server being, the operations of the solar racking system and the parameter data.

12. The method of claim 11 , wherein the at least one server comprises a distributed cloud based implementation enabling big data processing of the operations of the solar racking system and the parameter data.

13. The method of claim 11 , wherein the at least one server determines a degradation or suboptimal performance of any module of the plurality of solar modules by analyzing the operations of the solar racking system and the parameter data.

14. The method of claim 1 , wherein the plurality of solar frame sensors detect at least the module presence and a geographic position in the solar racking system as the parameter data.

15. The solar racking system of claim 1 , wherein the first frame sensor detects the first module at the first height in the vertical order and the second frame sensor detects the second module at the second height in the vertical order.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2024
From: CONTI, KURT G.; WIBLE, CULLIN J.
To: CONTI SPE, LLC.
Reel/Frame 066888/0012 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2024
From: CONTI SPE, LLC
To: CONTI INNOVATION CENTER, LLC
Reel/Frame 066888/0025 →
Continuity (3)
Division 17841442 · Jun 15, 2022
Provisional Application 63211262 · Jun 16, 2021
Related Publication 20240235467A1 · Jul 11, 2024
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