IP Library Granted Patent US 8,592,916
Granted Patent B2
US 8,592,916 · App. 13/424,787 · Granted Nov 26, 2013

Selectively raised source/drain transistor

Inventors: Ali Khakifirooz (Mountain View, CA); Thomas N. Adam (Slingerlands, NY); Kangguo Cheng (Schenectady, NY); Alexander Reznicek (Mount Kisco, NY)
Assignee: International Business Machines Corporation
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,592,916
App. No.
13/424,787
Granted
Nov 26, 2013
Kind
B2
Abstract

A lower raised source/drain region is formed on a planar source/drain region of a planar field effect transistor or a surface of a portion of semiconductor fin adjoining a channel region of a fin field effect transistor. At least one contact-level dielectric material layer is formed and planarized, and a contact via hole extending to the lower raised source/drain region is formed in the at least one contact-level dielectric material layer. An upper raised source/drain region is formed on a top surface of the lower raised source/drain region. A metal semiconductor alloy portion and a contact via structure are formed within the contact via hole. Formation of the upper raised source/drain region is limited to a bottom portion of the contact via hole, thereby preventing formation of, and increase of parasitic capacitance by, any additional raised structure in source/drain regions that are not contacted.

Claims (31)

1. A semiconductor structure including a field effect transistor (FET), said semiconductor structure comprising:

an underlying source/drain region;

a lower raised source/drain region located on said underlying source/drain region;

at least one contact-level dielectric layer overlying said lower raised source/drain region; and

a stack comprising an upper raised source/drain region in contact with said lower raised source/drain region and a contact via structure embedded within said at least one contact-level dielectric layer, wherein said upper raised source/drain region has a same horizontal cross-sectional area as a bottom portion of said contact via structure.

2. The semiconductor structure of claim 1 , wherein said FET further comprises a body region that is in contact with said underlying source/drain region, and an interface between said lower raised source/drain region and said underlying source/drain region is coplanar with a surface of said body region.

3. The semiconductor structure of claim 1 , wherein said FET further comprises:

a body region in contact with said underlying source/drain region;

another underlying source/drain region in contact with said body region; and

another lower raised source/drain region located on said another underlying source/drain region, wherein all surfaces of said another lower raised source/drain region are in contact with said another underlying source/drain region or said at least one contact-level dielectric layer or a shallow trench isolation structure.

4. The semiconductor structure of claim 1 , wherein said stack further comprises a metal semiconductor alloy portion in contact with said upper raised source/drain region and said contact via structure.

5. The semiconductor structure of claim 1 , wherein a bottom surface of said metal semiconductor alloy portion has a same area as a top surface of said upper raised source/drain region.

6. The semiconductor structure of claim 1 , wherein said upper raised source/drain region is epitaxially aligned to said lower raised source/drain region and to said underlying source/drain region.

7. The semiconductor structure of claim 1 , wherein said upper raised source/drain region of said FET further comprises another source/drain region, one of said source/drain region and said another source/drain region is a source region of said FET, and another of said source/drain region and said another source/drain region is a drain region of said FET.

8. The semiconductor structure of claim 1 , wherein said FET is a planar FET, and a surface of said underlying source/drain region is coplanar with an interface between a gate dielectric and a body region of said FET.

9. The semiconductor structure of claim 8 , wherein said underlying source/drain region, said lower raised source/drain region, and said upper raised source/drain region collectively constitute one of a source and a drain of said FET, and another of said source and said drain of said FET does not extend above a plane of an interface between said lower raised source/drain region and said upper raised source/drain region.

10. The semiconductor structure of claim 1 , wherein said FET is a fin FET including at least one semiconductor fin and a gate electrode straddling over said at least one semiconductor fin, and said underlying source/drain region and a body region are located within one of said at least one semiconductor fin.

11. The semiconductor structure of claim 10 , wherein said at least one semiconductor fin is a plurality of semiconductor fins, said upper raised source/drain region is in contact with a plurality of lower raised source/drain regions including said lower raised source/drain region, and said contact via structure overlies said plurality of lower raised source/drain regions.

12. A method of forming a semiconductor structure comprising:

forming a field effect transistor (FET) comprising at least an underlying source/drain region and a lower raised source/drain region on at least one semiconductor portion;

forming at least one contact-level dielectric layer over said field effect transistor;

forming a contact via hole extending to a surface of said lower raised source/drain region through said at least one contact-level dielectric layer; and

forming an upper raised source/drain region at a bottom portion of said contact via hole.

13. The method of claim 12 , wherein said upper raised source/drain region is formed directly on said lower raised source/drain region.

14. The method of claim 12 , wherein said upper raised source/drain region is formed by selective deposition of a semiconductor material, wherein said semiconductor material does not grow on dielectric surfaces during said selective deposition.

15. The method of claim 12 , wherein said upper raised source/drain region is epitaxially aligned to said lower raised source/drain region and said underlying source/drain region.

16. The method of claim 12 , further comprising forming a contact via structure in an upper portion of said contact via hole, wherein said upper raised source/drain region has a same horizontal cross-sectional area as a bottom portion of said contact via structure.

17. The method of claim 12 , further comprising forming a metal semiconductor alloy portion directly on said underlying source/drain region and within said contact via hole.

18. The method of claim 12 , wherein said FET is a planar FET, and a surface of said underlying source/drain region is coplanar with an interface between a gate dielectric and a body region of said FET.

19. The method of claim 12 , wherein said FET is a fin FET including at least one semiconductor fin and a gate electrode straddling over said at least one semiconductor fin, and said underlying source/drain region and a body region of said FET are formed within one of said at least one semiconductor fin.

20. The method of claim 19 , wherein said at least one semiconductor fin is a plurality of semiconductor fins, said upper raised source/drain region is formed directly on a plurality of lower raised source/drain regions including said lower raised source/drain region, and said method further comprises forming a contact via structure over said plurality of lower raised source/drain regions.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded May 12, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 056987/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2020
From: GLOBALFOUNDRIES INC.
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 054633/0001 →
SECURITY AGREEMENT Recorded Nov 29, 2018
From: GLOBALFOUNDRIES INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 049490/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2015
From: GLOBALFOUNDRIES U.S. 2 LLC; GLOBALFOUNDRIES U.S. INC.
To: GLOBALFOUNDRIES INC.
Reel/Frame 036779/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2015
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: GLOBALFOUNDRIES U.S. 2 LLC
Reel/Frame 036550/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2012
From: KHAKIFIROOZ, ALI; ADAM, THOMAS N.; CHENG, KANGGUO; REZNICEK, ALEXANDER
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 027893/0716 →
Continuity (1)
Related Publication 20130249006A1 · Sep 26, 2013