IP Library Granted Patent US 10,770,459
Granted Patent B2
US 10,770,459 · App. 16/227,565 · Granted Sep 8, 2020

CMOS devices containing asymmetric contact via structures

Inventors: Dai Iwata (Yokkaichi, JP); Yasushi Ishii (Yokkaichi, JP); Hiroshi Nakatsuji (Yokkaichi, JP); Kiyokazu Shishido (Yokkaichi, JP); Hiroyuki Ogawa (Nagoya, JP)
Assignee: SANDISK TECHNOLOGIES LLC
H01L27/092H01L21/3086H01L21/76832H01L21/76843H01L21/823871H01L29/0847H01L29/42364H01L27/11582
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Quick Facts
Patent No.
US 10,770,459
App. No.
16/227,565
Granted
Sep 8, 2020
Kind
B2
Abstract

A silicon oxide liner, a silicon nitride liner, and a planarization silicon oxide layer may be sequentially formed over p-type and n-type field effect transistors. A patterned dielectric material layer covers an entirety of the n-type field effect transistor and does not cover at least a fraction of each area of p-doped active regions. An anisotropic etch process is performed to form p-type active region via cavities extending to a respective top surface of the p-doped active regions and n-type active region via cavities having a respective bottom surface at, or within, one of the silicon nitride liner and the silicon oxide liner. Boron-doped epitaxial pillar structures may be formed on top surfaces of the p-type active regions employing a selective epitaxy process. The n-type active region via cavities are extended to top surfaces of the n-doped active regions. Contact via structures are formed in the via cavities.

Claims (35)

1. A CMOS device, comprising:

a p-type field effect transistor containing p-doped active regions and located on a semiconductor substrate;

an n-type field effect transistor containing n-doped active regions and located on the semiconductor substrate;

boron-doped epitaxial pillar structures contacting a top surface of, and epitaxially aligned to, a respective one of the p-doped active regions;

first active region contact via structures contacting a top surface of a respective one of the boron-doped epitaxial pillar structures;

second active region contact via structures contacting a top surface of a respective one of the n-doped active regions; and

a silicon oxide material portion laterally surrounding one of the second active region contact via structures and not overlying the p-type field effect transistor.

2. The CMOS device of claim 1 , wherein the silicon oxide material portion is vertically spaced from top surfaces of the n-doped active regions and is located below a horizontal plane including top surfaces of the first active region contact via structures and the second active region contact via structures.

3. The CMOS device of claim 1 , wherein the silicon oxide material portion comprises a first tubular silicon oxide spacer that contacts, and laterally surrounds, the one of the second active region contact via structures.

4. The CMOS device of claim 3 , further comprising a second tubular silicon oxide spacer that contacts a top surface of one of the boron-doped epitaxial pillar structures.

5. The CMOS device of claim 4 , further comprising a planarization silicon oxide layer that continuously extends over that p-type field effect transistor and the n-type field effect transistor and laterally surrounds each of the first tubular silicon oxide spacer and the second silicon oxide spacer.

6. The CMOS device of claim 5 , wherein an annular top surface of the first tubular silicon oxide spacer is located at a greater vertical distance from a horizontal plane including a topmost surface of the semiconductor substrate than an annular top surface of the second tubular silicon oxide spacer is from the horizontal plane including the topmost surface of the semiconductor substrate.

7. The CMOS device of claim 5 , further comprising:

a silicon oxide liner contacting top surfaces of the p-doped active regions and the n-doped active regions; and

a silicon nitride liner overlying the first silicon oxide liner and extending over the p-type field effect transistor and the n-type field effect transistor,

wherein the first tubular silicon oxide spacer contacts an annular portion of a top surface of silicon nitride liner.

8. The CMOS device of claim 7 , wherein:

each the boron-doped epitaxial pillar structures contacts sidewalls of a respective opening through the silicon oxide liner and the silicon nitride liner; and

the second tubular silicon oxide spacer is spaced from, and is located above, a top surface of the silicon nitride liner.

9. The CMOS device of claim 4 , wherein the first tubular silicon oxide spacer and the second tubular silicon oxide spacer have a same lateral thickness and a same material composition.

10. The CMOS device of claim 4 , wherein:

the boron-doped epitaxial pillar structures protrude through the silicon oxide liner and the silicon nitride liner;

the first active region contact via structures extend through the planarization silicon oxide layer to contact the top surface of the respective one of the boron-doped epitaxial pillar structures; and

the second active region contact via structures extend through the planarization silicon oxide layer, the silicon nitride liner, and the silicon oxide liner to contact the top surface of the respective one of the n-doped active regions.

11. The CMOS device of claim 1 , wherein each of the first active region contact via structures and the second active region contact via structures comprises:

a respective metallic barrier liner having a same first material composition and a same thickness; and

a respective metal fill material portion having a same second metal composition.

12. The CMOS device of claim 1 , wherein:

the p-doped active regions include boron atoms at a first average atomic concentration;

the boron-doped epitaxial pillar structures include boron atoms at a second average atomic concentration that is different from the first average atomic concentration; and

top surfaces of the p-doped active regions and top surfaces of the n-doped active regions are within a horizontal plane that includes bottom surfaces of gate dielectrics of the p-type field effect transistor and the n-type field effect transistor.

13. A three-dimensional NAND memory device, comprising:

the CMOS device of claim 1 located over a substrate;

an alternating stack of insulating layers and word lines located over the CMOS device; and

memory stack structures extending through the alternating stack and comprising a respective memory film and a vertical semiconductor channel.

Assignments (4)
PARTIAL RELEASE OF SECURITY INTERESTS Recorded Apr 25, 2025
From: JPMORGAN CHASE BANK, N.A., AS AGENT
To: SANDISK TECHNOLOGIES, INC.
Reel/Frame 071382/0001 →
SECURITY AGREEMENT Recorded Apr 25, 2025
From: SANDISK TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 071050/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2024
From: SANDISK TECHNOLOGIES LLC
To: SANDISK TECHNOLOGIES, INC.
Reel/Frame 069796/0423 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 20, 2018
From: IWATA, DAI; ISHII, YASUSHI; NAKATSUJI, HIROSHI; SHISHIDO, KIYOKAZU; OGAWA, HIROYUKI
To: SANDISK TECHNOLOGIES LLC
Reel/Frame 047832/0962 →
Continuity (3)
Continuation In Part 16007370 · Jun 13, 2018
Provisional Application 62647137 · Mar 23, 2018
Related Publication 20190296012A1 · Sep 26, 2019
Cited By (3)
US 12,238,931 US 12,279,445 US 12,426,354