IP Library › Granted Patent US 10,916,753
Granted Patent B2
US 10,916,753 · App. 16/695,054 · Granted Feb 9, 2021

Lithium metal—seawater battery cells having protected lithium electrodes

Inventors: Steven J. Visco (Berkeley, CA); Bruce D. Katz (Moraga, CA); Yevgeniy S. Nimon (Danville, CA); Lutgard C. De Jonghe (Lafayette, CA)
Assignee: PolyPlus Battery Company
H01M2/1673H01G11/06H01G11/52H01G11/58H01M2/1686H01M4/13H01M4/366H01M4/628H01M4/587H01M6/34H01M8/065H01M10/052H01M10/0562H01M10/36H01M12/08H01M2004/027H01M2300/0085Y02E60/10Y02E60/13
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Quick Facts
Patent No.
US 10,916,753
App. No.
16/695,054
Granted
Feb 9, 2021
Kind
B2
Abstract

Active metal and active metal intercalation electrode structures and battery cells having ionically conductive protective architecture including an active metal (e.g., lithium) conductive impervious layer separated from the electrode (anode) by a porous separator impregnated with a non-aqueous electrolyte (anolyte). This protective architecture prevents the active metal from deleterious reaction with the environment on the other (cathode) side of the impervious layer, which may include aqueous or non-aqueous liquid electrolytes (catholytes) and/or a variety electrochemically active materials, including liquid, solid and gaseous oxidizers. Safety additives and designs that facilitate manufacture are also provided.

Claims (19)

1. A battery cell comprising:

a cathode comprising seawater; and

a protected lithium metal electrode comprising a lithium anode and a protective architecture, the protective architecture comprising a first lithium ion conducting separator layer and a second lithium ion conducting layer;

wherein the first layer further comprises a lithium ion conducting anolyte, and the second layer is a substantially impervious layer that prevents the lithium anode from deleterious reaction in direct contact with the seawater of the cathode.

2. The battery cell of claim 1 wherein the lithium anode is lithium metal.

3. The battery cell of claim 1 wherein the lithium anode comprises intercalating carbon.

4. The battery cell of claim 1 wherein the lithium anode comprises a lithium alloying material.

5. The battery cell of claim 4 wherein the lithium alloying material is silicon or tin.

6. The battery cell of claim 1 wherein the anolyte is a liquid electrolyte.

7. The battery cell of claim 1 wherein the anolyte is a gel electrolyte.

8. The battery cell of claim 1 wherein the anolyte is a polymer electrolyte.

9. The battery cell of claim 1 wherein the first separator layer further comprises glass or ceramic particles.

10. The battery cell of claim 9 wherein the glass or ceramic particles getter shorting dendrites.

11. The battery cell of claim 1 wherein the lithium ion conducting substantially impervious second layer directly contacts the seawater of the cathode.

12. The battery cell of claim 1 wherein the substantially impervious second material layer is a tape cast layer.

13. The battery cell of claim 12 wherein the tape cast layer comprises a garnet lithium ion conductor.

14. The battery cell of claim 1 wherein the second material layer comprises a garnet lithium ion conductor.

15. The battery cell of claim 1 wherein the second material layer comprises a ceramic lithium ion conductor comprising lithium titanium phosphate.

16. The battery cell of claim 12 wherein the second material layer comprises a ceramic lithium ion conductor comprising lithium titanium phosphate.

Continuity (12)
Continuation 15487364 · Apr 13, 2017
Continuation 15150231 · May 9, 2016
Continuation 14156267 · Jan 15, 2014
Continuation In Part 13929653 · Jun 27, 2013
Continuation 13615351 · Sep 13, 2012
Continuation 12888154 · Sep 22, 2010
Continuation 11824597 · Jun 28, 2007
Division 10824944 · Apr 14, 2004
Provisional Application 60548231 · Feb 27, 2004
Provisional Application 60542532 · Feb 6, 2004
Provisional Application 61763412 · Feb 11, 2013
Related Publication 20200168876A1 · May 28, 2020
Cited By (8)
US 12,237,511 US 12,294,050 US 12,294,051 US 12,374,717 US 12,454,478 US 12,482,827 US 12,482,857 US 12,744,239