IP Library Granted Patent US 11,539,352
Granted Patent B2
US 11,539,352 · App. 17/163,331 · Granted Dec 27, 2022

Transformer resonant converter

Inventors: Kenneth E. Miller (Seattle, WA); James R. Prager (Seattle, WA); Timothy M. Ziemba (Bainbridge Island, WA); John G. Carscadden (Seattle, WA); Ilia Slobodov (Seattle, WA); Alex Patrick Henson (Seattle, WA)
Assignee: Eagle Harbor Technologies, Inc.
H03K3/57H02M3/33573H03K17/005H03K17/56
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Quick Facts
Patent No.
US 11,539,352
App. No.
17/163,331
Granted
Dec 27, 2022
Kind
B2
Abstract

Some embodiments may include a nanosecond pulser comprising a plurality of solid state switches; a transformer having a stray inductance, L s , a stray capacitance, C s , and a turn ratio n; and a resistor with a resistance, R, in series between the transformer and the switches. In some embodiments, the resonant circuit produces a Q factor according to Q = 1 R ⁢ L s C s ; and the nanosecond pulser produces an output voltage V out from an input voltage V in , according to V out =QnV in .

Claims (69)

1. A resonant converter circuit comprising:

a DC input providing an input voltage V in ;

a plurality of solid state switches electrically coupled with the DC input;

a transformer comprising:

a transformer core,

a primary side comprising a conductive sheet wrapped at least around a portion of the transformer core, the conductive sheet electrically coupled with the plurality of solid state switches;

a secondary side comprising a plurality of secondary windings wrapped at least around a portion of the transformer core,

a stray inductance, L s ,

a stray capacitance, C s , and

a turn ratio, n;

a resistor with a resistance, R, disposed in series between the conductive sheet of the transformer and the plurality of solid state switches;

a plurality of rectifier diodes coupled with the plurality of secondary windings; and

a circuit output coupled with the plurality of rectifier diodes;

wherein the resonant converter circuit produces a Q factor according to

Q

=

1

R

L

s

C

s

;

and

wherein the resonant converter circuit produces output pulses at the circuit output with an output voltage V out from the input voltage V in , according to V out =QnV in .

2. The resonant converter circuit according to claim 1 , wherein the output pulses have a voltage greater than about 10 kV.

3. The resonant converter circuit according to claim 1 , wherein the output pulses have a frequency greater than 25 kHz.

4. The resonant converter circuit according to claim 1 , wherein a resonant frequency is greater than 100 kHz.

5. The resonant converter circuit according to claim 1 , wherein the output pulses have an output power greater than 5 kW.

6. The resonant converter circuit according to claim 1 , wherein the output pulses have an output power greater than 50 kW.

7. The resonant converter circuit according to claim 1 , wherein the resonant converter circuit has a switching transition time less than 40 ns.

8. The resonant converter circuit according to claim 1 , wherein the resonant converter circuit has a total circuit inductance less than about 300 nH as measured on a primary side of the transformer.

9. The resonant converter circuit according to claim 1 , wherein the resonant converter circuit operates with a total circuit capacitance of less than about 100 pF as measured on a secondary side of the transformer.

10. The resonant converter circuit according to claim 1 , wherein the output pulses have a rise time, with a voltage slew rate greater than 10 9 V/s.

11. The resonant converter circuit according to claim 1 , wherein the resonant converter circuit has a power density greater than 1 W/cm 3 .

12. The resonant converter circuit according to claim 1 , wherein the stray capacitance C s comprises more than 50% of a total circuit resonant capacitance C.

13. A resonant converter circuit comprising:

a transformer having:

a transformer core;

a conductive sheet wrapped at least around a portion of the transformer core;

a plurality of secondary windings wrapped at least around a portion of the transformer core;

a stray inductance, L s , wherein the stray inductance, L s , is not from an inductor;

a stray capacitance, C s , wherein the stray capacitance, C s , is not from a capacitor; and

a resistor with a resistance, R, in series with the transformer;

wherein the resonant converter circuit produces a Q factor according to

Q

=

1

R

L

s

C

s

.

14. The resonant converter circuit according to claim 13 , wherein the transformer has a turn ratio n and the resonant converter circuit produces an output voltage, V out , from an input voltage V in , according to V out =QnV in .

15. The resonant converter circuit according to claim 13 , wherein the resonant converter circuit produces a pulse with a voltage greater than about 10 kV.

16. The resonant converter circuit according to claim 13 , wherein the resonant converter circuit operates at a resonant frequency greater than 0.1 MHz.

17. The resonant converter circuit according to claim 13 , wherein the resonant converter circuit produces pulses with a switching transition time less than 40 ns.

18. The resonant converter circuit according to claim 13 , wherein the resonant converter circuit has a total circuit inductance less than about 300 nH as measured on a primary side of the transformer.

19. The resonant converter circuit according to claim 13 , wherein the resonant converter circuit operates with a total circuit capacitance less than about 100 pF as measured on a secondary side of the transformer.

20. The resonant converter circuit according to claim 13 , wherein the output pulses have a rise time, with a voltage slew rate greater than 10 9 V/s.

21. The resonant converter circuit according to claim 13 , wherein the resonant converter circuit produces output pulses with a power density greater than 1 W/cm 3 .

22. The resonant converter circuit according to claim 13 , wherein the resonant converter circuit does not include an inductor.

23. The resonant converter circuit according to claim 13 , wherein the resonant converter circuit does not include a capacitor.

24. The resonant converter circuit according to claim 13 , wherein a ratio between a peak output power and an average output power is greater than a factor of 10.

25. The resonant converter circuit according to claim 13 , wherein the stray inductance L s comprises more than 50% of a total circuit inductance.

26. The resonant converter circuit according to claim 13 , wherein output pulses have a rise time with a voltage slew rate greater than 10 9 V/s.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2023
From: EAGLE HARBOR TECHNOLOGIES, INC.
To: EHT VENTURES LLC
Reel/Frame 065259/0258 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2021
From: ZIEMBA, TIMOTHY M.; CARSCADDEN, JOHN G.; PRAGER, JAMES R.; MILLER, KENNETH E.; SLOBODOV, ILIA; HENSON, ALEX PATRICK
To: EAGLE HARBOR TECHNOLOGIES, INC.
Reel/Frame 055187/0715 →
Continuity (30)
Continuation In Part 16903374 · Jun 16, 2020
Continuation In Part 16555948 · Aug 29, 2019
Continuation In Part 16523840 · Jul 26, 2019
Continuation In Part 17163331
Continuation In Part 16457791 · Jun 29, 2019
Continuation In Part 16250157 · Jan 17, 2019
Continuation 15945722 · Apr 4, 2018
Continuation 15921650 · Mar 15, 2018
Continuation 17163331
Continuation In Part 15889586 · Feb 6, 2018
Continuation 15623464 · Jun 15, 2017
Continuation 14798154 · Jul 13, 2015
Continuation 14635991 · Mar 2, 2015
Continuation 14542487 · Nov 14, 2014
Continuation 14542487 · Nov 14, 2014
Provisional Application 62789526 · Jan 8, 2019
Provisional Application 62789523 · Jan 8, 2019
Provisional Application 62717523 · Aug 10, 2018
Provisional Application 62711468 · Jul 27, 2018
Provisional Application 62711334 · Jul 27, 2018
Provisional Application 62711347 · Jul 27, 2018
Provisional Application 62711464 · Jul 27, 2018
Provisional Application 62711467 · Jul 27, 2018
Provisional Application 62711406 · Jul 27, 2018
Provisional Application 62711457 · Jul 27, 2018
Provisional Application 62456060 · Feb 7, 2017
Provisional Application 62023708 · Jul 11, 2014
Provisional Application 61946457 · Feb 28, 2014
Provisional Application 61904278 · Nov 14, 2013
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