IP Library Granted Patent US 11,962,017
Granted Patent B2
US 11,962,017 · App. 18/159,453 · Granted Apr 16, 2024

Diatomaceous energy storage devices

Inventors: Vera N. Lockett (Phoenix, AZ); Yasser Salah (Tempe, AZ); John G. Gustafson (Chandler, AZ); William J. Ray (Fountain Hills, AZ); Sri Harsha Kolli (Tempe, AZ)
Assignee: Printed Energy Pty Ltd
H01M4/9016H01G11/10H01G11/24H01G11/26H01G11/36H01G11/46H01G11/52H01M4/483H01M4/502H01M4/625H01M8/16H01G11/02H01M6/40H01M10/05H01M2300/0045Y02E60/13Y02E60/50
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Quick Facts
Patent No.
US 11,962,017
App. No.
18/159,453
Granted
Apr 16, 2024
Kind
B2
Abstract

The disclosed technology generally relates to energy storage devices, and more particularly to energy storage devices comprising frustules. According to an aspect, a supercapacitor comprises a pair of electrodes and an electrolyte, wherein at least one of the electrodes comprises a plurality of frustules having formed thereon a surface active material. The surface active material can include nanostructures. The surface active material can include one or more of a zinc oxide, a manganese oxide and a carbon nanotube.

Claims (27)

1. A method of forming a separator for an energy storage device, the method comprising:

printing a film with a mixture comprising a thermally conductive additive; and

drying the film by applying a near infrared (NIR) radiation to the film to cause heating of the film to form the separator,

wherein the thermally conductive additive is substantially NIR-absorbing to accelerate the heating and thermally conducting while being substantially electrically insulating.

2. The method of claim 1 , wherein applying the NIR radiation comprises irradiating for a duration not exceeding 1 minute.

3. The method of claim 1 , wherein the thermally conductive additive is configured to substantially absorb the NIR radiation to cause the heating of the film.

4. The method of claim 1 , wherein the mixture further comprises a network of pores formed by a plurality of frustules.

5. The method of claim 1 , wherein the thermally conductive additive comprises graphene oxide (GO).

6. The method of claim 5 , wherein the separator comprises a network of contiguous sheets of GO contacting each other.

7. The method of claim 6 , wherein the NIR radiation has a wavelength of 0.7 μm to 2.5 mm.

8. The method of claim 1 , wherein the mixture further comprises a gel including a gelling polymer and an ionic liquid.

9. The method of claim 8 , wherein the gelling polymer comprises one or more selected from the group consisting of polyvinylidene fluoride, polyacrylic acid, polyethylene oxide, polyvinyl alcohol and combinations thereof.

10. The method of claim 8 , wherein the gel at least partly fills a network of pores formed by a plurality of frustules in the mixture.

11. The method of claim 1 , wherein the mixture further comprises an electrolyte.

12. The method of claim 11 , wherein the electrolyte comprises an ionic liquid.

13. The method of claim 12 , wherein the ionic liquid comprises one or more cations selected from the group consisting of butyltrimethylammonium, 1-ethyl-3-methylimidazolium, 1-butyl-3-methylimidazolium, 1-methyl-3-propylimidazolium, 1-hexyl-3-methylimidazolium, choline, ethylammonium, tributylmethylphosphonium, tributyl(tetradecyl)phosphonium, trihexyl(tetradecyl)phosphonium, 1-ethyl-2,3-methylimidazolium, 1-butyl-1-methylpiperidinium, 1-methyl-1-propylpiperidinium, 1-butyl-2-methylpyridinium, 1-butyl-4-methylpyridinium, 1-butyl-1-methylpyrrolidinium, diethylmethylsulfonium and combinations thereof.

14. The method of claim 12 , wherein the ionic liquid comprises or more anions selected from the group consisting of tris(pentafluoroethyl)trifluorophosphate, trifluoromethanesulfonate, hexafluorophosphate, tetrafluoroborate, ethyl sulfate, dimethyl phosphate, methansulfonate, triflate, tricyanomethanide, dibutylphosphate, bis(trifluoromethylsulfonyl)imide, bis-2,4,4-(trimethylpentyl) phosphinate, iodide, chloride, bromide, nitrate and combinations thereof.

15. The method of claim 11 , wherein the electrolyte further comprises a salt dissolved therein.

16. The method of claim 1 , wherein the energy storage device comprises a supercapacitor, and forming the separator comprises forming the separator between a pair of electrodes, wherein at least one of the electrodes comprises a plurality of frustules having formed thereon a surface active material.

17. A method of fabricating a supercapacitor, the method comprising:

forming a first electrode;

printing a separator film over the first electrode with a mixture comprising a thermally conductive additive;

drying the separator film with a near infrared (NIR) radiation; and

forming a second electrode over the separator film,

wherein the thermally conductive additive is substantially NIR-absorbing to accelerate heating of the separator film and thermally conducting while being substantially electrically insulating.

18. The method of claim 17 , wherein the mixture further comprises a network of pores formed by a plurality of frustules.

19. The method of claim 18 , wherein the mixture further comprises a gel and an electrolyte, and wherein the pores are substantially filled by the gel and the electrolyte.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 19, 2024
From: PRINTED ENERGY PTY LTD.
To: RABIN WORLDWIDE, INC.
Reel/Frame 069313/0917 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 19, 2024
From: RABIN WORLDWIDE, INC.
To: AVERY DENNISON RETAIL INFORMATION SERVICES LLC
Reel/Frame 069314/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2024
From: LOCKETT, VERA N.; SALAH, YASSER; GUSTAFSON, JOHN G.; RAY, WILLIAM J.; KOLLI, SRI HARSHA
To: PRINTED ENERGY PTY LTD
Reel/Frame 066706/0012 →
Continuity (12)
Continuation 17373621 · Jul 12, 2021
Continuation 16536112 · Aug 8, 2019
Continuation 15926896 · Mar 20, 2018
Continuation In Part 15808757 · Nov 9, 2017
Continuation 15406407 · Jan 13, 2017
Continuation 14745709 · Jun 22, 2015
Continuation In Part 14161658 · Jan 22, 2014
Continuation In Part 13944211 · Jul 17, 2013
Provisional Application 61862469 · Aug 5, 2013
Provisional Application 61750757 · Jan 9, 2013
Provisional Application 61673149 · Jul 18, 2012
Related Publication 20230282839A1 · Sep 7, 2023
Cited By (1)
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