IP Library Granted Patent US 12,490,476
Granted Patent B2
US 12,490,476 · App. 18/783,087 · Granted Dec 2, 2025

Method and device for boosting performance of FinFETs via strained spacer

Inventors: Kai-Chieh Yang (Hsinchu, TW); Wei Ju Lee (Kaohsiung, TW); Li-Yang Chuang (Hsinchu, TW); Pei-Yu Wang (Hsinchu, TW); Ching-Wei Tsai (Hsinchu, TW); Kuan-Lun Cheng (Hsin-Chu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H10D30/792H10D62/151H10D84/017H10D84/0184H10D84/0193H10D84/038H10D84/853
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Quick Facts
Patent No.
US 12,490,476
App. No.
18/783,087
Granted
Dec 2, 2025
Kind
B2
Abstract

A semiconductor device and a method of forming the same are provided. A semiconductor device according to an embodiment includes a P-type field effect transistor (PFET) and an N-type field effect transistor (NFET). The PFET includes a first gate structure formed over a substrate, a first spacer disposed on a sidewall of the first gate structure, and an unstrained spacer disposed on a sidewall of the first spacer. The NET includes a second gate structure formed over the substrate, the first spacer disposed on a sidewall of the second gate structure, and a strained spacer disposed on a sidewall of the first spacer.

Claims (46)

1 . A structure, comprising:

an isolation structure;

a first dielectric fin, a second dielectric fin, and a third dielectric fin extending parallel to one another and vertically into the isolation structure;

a first semiconductor fin disposed in the isolation structure and between the first dielectric fin and the second dielectric fin;

a second semiconductor fin disposed in the isolation structure and between the second dielectric fin and the third dielectric fin;

a first source/drain feature disposed on the first semiconductor fin and spanning a first width;

a second source/drain feature disposed on the second semiconductor fin and spanning a second width less than the first width;

a first spacer feature over the isolation structure and disposed between the first dielectric fin and the second dielectric fin; and

a second spacer feature over the isolation structure and disposed between the second dielectric fin and the third dielectric fin,

wherein a bottom portion of the first source/drain feature is lined by the first spacer feature, and the second source/drain feature is spaced apart from the second dielectric fin and the third dielectric fin by the second spacer feature.

2 . The structure of claim 1 , wherein a top surface of the second spacer feature is higher than a top surface of the first spacer feature.

3 . The structure of claim 1 , wherein the first spacer feature comprises a first dielectric layer extending along sidewalls and bottom surface of a second dielectric layer, and the second spacer feature comprises the first dielectric layer surrounding a lower portion of a third dielectric layer, and wherein the second and third dielectric layers have different compositions.

4 . The structure of claim 3 , wherein the first dielectric layer comprises silicon carbonitride (SiCN).

5 . The structure of claim 4 , wherein the second dielectric layer comprises silicon oxy-carbonitride (SiOCN).

6 . The structure of claim 1 , wherein in a cross-sectional view, an entirety of the first spacer feature is disposed directly under the first source/drain feature.

7 . The structure of claim 1 , wherein a distance between the first dielectric fin and the second dielectric fin is substantially equal to a distance between the second dielectric fin and the third dielectric fin.

8 . The structure of claim 7 , wherein a distance between the first dielectric fin and the first semiconductor fin is substantially equal to a distance between the second dielectric fin and the first semiconductor fin.

9 . The structure of claim 7 , further comprising:

a low-k dielectric layer in direct contact with top surfaces of the first and second source/drain features, top surfaces of the first, second, third dielectric fins, and top surface of the second spacer feature.

10 . A semiconductor structure, comprising:

a semiconductor fin protruding from a substrate;

an isolation feature adjacent to the semiconductor fin;

a dielectric fin spaced apart from the semiconductor fin by the isolation feature;

an epitaxial source/drain feature over the semiconductor fin and spaced apart from the dielectric fin by a first distance; and

a first spacer disposed between the epitaxial source/drain feature and the dielectric fin and having an upper portion spanning a first width equal to the first distance and a lower portion spanning a second width less than the first distance.

11 . The semiconductor structure of claim 10 , further comprising:

a second spacer extending along sidewall surfaces and a bottom surface of the lower portion of the first spacer.

12 . The semiconductor structure of claim 10 , wherein the epitaxial source/drain feature comprises an N-type source/drain feature.

13 . The semiconductor structure of claim 10 , wherein the first spacer is compressively strained.

14 . The semiconductor structure of claim 10 , wherein the first spacer comprises silicon nitride (SiN), silicon oxide (SiO), or hydrocarbon doped silicon nitride (SiOHCN).

15 . The semiconductor structure of claim 10 , further comprising:

a low-k dielectric layer extending along top surfaces of the dielectric fin, epitaxial source/drain feature and first spacer.

16 . A semiconductor structure, comprising:

a first source/drain feature over a first semiconductor fin;

a first spacer extending along a lower portion of a sidewall surface of the first source/drain feature, the first spacer comprising: a first dielectric layer on a bottom surface and sidewalls of a second dielectric layer;

a second source/drain feature over a second semiconductor fin; and

a second spacer extending along a lower portion of a sidewall surface of the second source/drain feature, the second spacer comprising: the first dielectric layer on a bottom surface and a lower portion of sidewalls of a third dielectric layer,

wherein the second dielectric layer and the third dielectric layer have different compositions, and

wherein, in a cross-sectional view cut through the first source/drain feature and the second source/drain feature, a thickness of the second dielectric layer is greater than a thickness of the lower portion of the third dielectric layer.

17 . The semiconductor structure of claim 16 , wherein the first source/drain feature is a P-type source/drain feature spanning a first width, the second source/drain feature is an N-type source/drain feature spanning a second width less than the first width.

18 . The semiconductor structure of claim 16 , wherein the third dielectric layer further extends along an upper portion of the sidewall surface of the first source/drain feature, and a middle portion of the sidewall surface of the first source/drain feature is exposed to air.

19 . The semiconductor structure of claim 16 , further comprising:

a dielectric fin disposed between the first source/drain feature and the second source/drain feature and having a top surface above a top surface of the third dielectric layer.

20 . The semiconductor structure of claim 19 , further comprising:

a gate structure adjacent to the second source/drain feature,

wherein, in a cross-sectional view cut through the gate structure and the second source/drain feature, a height of the first dielectric layer is greater than a height of the third dielectric layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2024
From: YANG, KAI-CHIEH; LEE, WEI JU; CHUANG, LI-YANG; WANG, PEI-YU; TSAI, CHING-WEI; CHENG, KUAN-LUN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 068993/0402 →
Continuity (5)
Continuation 18324405 · May 26, 2023
Continuation 17216241 · Mar 29, 2021
Continuation 16441080 · Jun 14, 2019
Provisional Application 62737238 · Sep 27, 2018
Related Publication 20240379849A1 · Nov 14, 2024
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