IP Library › Granted Patent US 12,506,138
Granted Patent B2
US 12,506,138 · App. 17/548,499 · Granted Dec 23, 2025

Surface treatment for lithium metal anodes

Inventors: Biqiong Wang (Madison Heights, MI); Fang Dai (Troy, MI); Shuru Chen (Troy, MI); Mei Cai (Bloomfield Hills, MI)
Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
H01M4/1395H01M4/134H01M4/382H01M10/052H01M10/0565H01M2300/0085
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Quick Facts
Patent No.
US 12,506,138
App. No.
17/548,499
Granted
Dec 23, 2025
Kind
B2
Abstract

A method of preparing a lithium metal electrode for an electrochemical cell, such as a lithium metal battery, includes introducing a treatment gas into a chamber including an electrode precursor. The treatment gas may include a reactant gas and/or a plasma. The electrode precursor includes lithium metal and a passivation layer. The method further includes forming the lithium metal electrode by contacting the treatment gas with the passivation layer to remove at least a portion of the passivation layer. The present disclosure also provides pretreated electrodes and electrode assemblies.

Claims (28)

1 . A method of preparing a lithium metal electrode for an electrochemical cell, the method comprising:

introducing a treatment gas into a chamber including an electrode precursor, the electrode precursor including lithium metal and a passivation layer;

heating the electrode precursor by a temperature-controlled stage to increase a temperature of the electrode precursor; and

forming the lithium metal electrode by contacting the treatment gas with the passivation layer to remove at least a portion of the passivation layer.

2 . The method of claim 1 , wherein the treatment gas is a single treatment gas.

3 . The method of claim 1 , wherein the treatment gas is a reactant configured to react with at least a portion of the passivation layer.

4 . The method of claim 3 , wherein the reactant is configured to react with at least a portion of the passivation layer to change a composition of the passivation layer.

5 . The method of claim 3 , wherein the reactant is selected from the group consisting of: trimethylaluminum (TMA); trimethyl phosphate (TMPO), nitrogen (N 2 ), water (H 2 O), oxygen (O 2 ), ozone (O 3 ), triethylphosphate (TEPO), titanium isopropoxide (TTIP), or any combination thereof.

6 . The method of claim 3 , wherein the reactant is configured to react with at least a portion of the passivation layer to replace a functional group on a surface of the lithium metal electrode.

7 . The method of claim 1 , wherein the treatment gas is a plasma configured to mechanically engage the passivation layer to remove at least a portion of the passivation layer.

8 . The method of claim 7 , the introducing includes generating the plasma from a compound selected from the group consisting of: Ar, O 2 , O 3 , N 2 , NH 3 , or any combination thereof.

9 . The method of claim 1 , wherein a temperature inside the chamber is greater than or equal to about 20° C. to less than or equal to about 90° C.

10 . The method of claim 1 , wherein the chamber is substantially free of air.

11 . The method of claim 1 , wherein the treatment case includes a first treatment gas including a reactant and a second treatment gas including a plasma.

12 . The method of claim 1 , wherein the lithium metal electrode is configured to be in direct contact with a gel polymer electrolyte.

13 . The method of claim 1 , wherein the lithium metal electrode is configured to be in direct contact with a liquid electrolyte having a viscosity of greater than or equal to about 0.5 cP.

14 . The method of claim 1 , wherein a surface of the lithium metal electrode is configured to have a contact angle with an electrolyte of greater than or equal to about 0° to less than or equal to about 90°.

15 . The method of claim 1 , wherein an electrochemical assembly including the lithium metal electrode is configured to have an areal discharge capacity of greater than or equal to about 1 mAh/cm 2 to less than or equal to about 5 mAh/cm 2 .

16 . A method of preparing a lithium metal electrode assembly for an electrochemical cell, the method comprising:

introducing a treatment gas into a chamber including an electrode precursor, the electrode precursor including lithium metal and a passivation layer;

heating the electrode precursor by a temperature-controlled stage to increase a temperature of the electrode precursor;

preparing the lithium metal electrode by contacting the treatment gas with the passivation layer to remove at least a portion of the passivation layer; and

disposing an electrolyte in direct contact with the lithium metal on a surface of the lithium metal electrode.

17 . The method of claim 16 , wherein the electrolyte is a gel polymer electrolyte.

18 . The method of claim 16 , wherein the disposing includes,

disposing a layer on the surface, the layer including a monomer and an initiator,

crosslinking the monomer to form the gel polymer electrolyte by exposing the layer to UV radiation.

19 . The method of claim 16 , wherein the electrolyte is a liquid electrolyte having a viscosity of greater than or equal to about 0.5 cP.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2021
From: WANG, BIQIONG; DAI, FANG; CHEN, SHURU; CAI, MEI
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 058366/0060 →
Continuity (1)
Related Publication 20230187607A1 · Jun 15, 2023
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