IP Library Granted Patent US 9,083,041
Granted Patent B2
US 9,083,041 · App. 14/059,599 · Granted Jul 14, 2015

Transition metal hexacyanometallate-conductive polymer composite

Inventors: Sean Andrew Vail (Vancouver, WA); Yuhao Lu (Vancouver, WA); David Russell Evans (Beaverton, OR); Jong-Jan Lee (Camas, WA)
Assignee: Sharp Laboratories of America, Inc.
H01M4/364H01M4/136H01M4/58H01M4/60H01M4/606H01M4/608
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Quick Facts
Patent No.
US 9,083,041
App. No.
14/059,599
Granted
Jul 14, 2015
Kind
B2
Abstract

A transition metal hexacyanometallate (TMHCM)-conductive polymer (CP) composite electrode is provided. The battery electrode is made up of a current collector and a transition metal hexacyanometallate-conductive polymer composite overlying the current collector. The transition metal hexacyanometallate-conductive polymer includes a A X M1 Y M2 Z (CN) N .M H 2 O material, where A may be alkali metal ions, alkaline earth metal ions, ammonium ions, or combinations thereof, and M1 and M2 are transition metal ions. The transition metal hexacyanometallate-conductive polymer composite also includes a conductive polymer material. In one aspect, the conductive polymer material is polyaniline (PANI) or polypyrrole (Ppy). Also presented herein are methods for the fabrication of a TMHCM-CP composite.

Claims (62)

1. A transition metal hexacyanometallate (TMHCM)-conductive polymer (CP) composite battery electrode for use in an electrochemical cell (battery) with a non-aqueous electrolyte, the battery electrode comprising:

a current collector;

a transition metal hexacyanometallate-conductive polymer composite overlying the current collector, comprising:

a A X M1 Y M2 Z (CN) N .M H 2 O material;

where A is selected from a group consisting of alkali metal ions, alkaline earth metal ions, ammonium ions, and combinations thereof;

where M1 is a first transition metal ion;

where M2 is a second transition metal ion;

where X is in a range of 0 to 2;

where Y is in a range of 0 to 2;

where Z is in a range of 0.1 to 2;

where N is in a range of 1 to 6;

where M is in a range of 0 to 7;

a conductive polymer material; and,

wherein the TMHCM electrode capacity is increased in response to the conductive polymer material.

2. The battery electrode of claim 1 wherein the A ions are selected from a group consisting of lithium (Li + ), sodium (Na + ), potassium (K + ), rubidium (Rb + ), cesium (Cs + ), calcium (Ca 2+ ), magnesium (Mg 2+ ), and ammonium (NH 4 + ).

3. The battery electrode of claim 1 wherein the first and second transition metal ions M1 and M2 are each independently derived, as selected from a group consisting of titanium (Ti), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), and zinc (Zn).

4. A method for the fabrication of a transition metal hexacyanometallate (TMHCM)-conductive polymer (CP) composite for use as an electrode in an electrochemical cell (battery) with a non-aqueous electrolyte, the method comprising:

providing a A X M1 Y M2 Z (CN) N .M H 2 O material;

where A is selected from a group consisting of alkali metal ions, alkaline earth metal ions, ammonium ions, and combinations thereof;

where M1 is a first transition metal ion;

where M2 is a second transition metal ion;

where X is in a range of 0 to 2;

where Y is in a range of 0 to 2;

where Z is in a range of 0.1 to 2;

where N is in a range of 1 to 6;

where M is in a range of 0 to 7;

mixing the A X M1 Y M2 Z (CN) N .M H 2 O material suspended in a matrix with a CP material; and,

forming a A X M1 Y M2 Z (CN) N .M H 2 O-CP composite.

5. The method of claim 4 wherein mixing the A X M1 Y M2 Z (CN) N .M H 2 O material with the CP material includes mixing in the presence of a solvent.

6. The method of claim 4 wherein providing the A X M1 Y M2 Z (CN) N .M H 2 O material includes the A ions being selected from a group consisting of lithium (Li + ), sodium (Na + ), potassium (K + ), rubidium (Rb + ), cesium (Cs + ), calcium (Ca 2+ ), magnesium (Mg 2+ ), and ammonium (NH 4 + ).

7. The method of claim 4 wherein providing the A X M1 Y M2 Z (CN) N .M H 2 O material includes the first and second transition metal ions M1 and M2 each being independently derived, as selected from a group consisting of titanium (Ti), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), and zinc (Zn).

8. A method for the fabrication of a transition metal hexacyanometallate (TMHCM)-conductive polymer (CP) composite, the method comprising:

forming a solution of CP material suspended in a matrix with a first transition metal M1 ion-containing material and a AM2(CN) 6 material:

where A is selected from a group consisting of alkali metal ions, alkaline earth metal ions, ammonium ions, and combinations thereof;

where M1 is a first transition metal ion;

where M2 is a second transition metal ion;

forming a A X M1 Y M2 Z (CN) N .M H 2 O-CP composite:

where X is in a range of 0 to 2;

where Y is in a range of 0 to 2;

where Z is in a range of 0.1 to 2;

where N is in a range of 1 to 6; and,

where M is in a range of 0 to 7.

9. The method of claim 8 wherein providing the solution includes the CP material being selected from a group consisting of polyaniline (PANI) and polypyrrole (Ppy).

10. The method of claim 8 wherein forming the solution includes the first and second transition metal ions M1 and M2 each being independently derived, as selected from a group consisting of titanium (Ti), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), and zinc (Zn).

11. A method for the fabrication of a transition metal hexacyanometallate (TMHCM)-conductive polymer (CP) composite for use as an electrode in an electrochemical cell (battery) with a non-aqueous electrolyte, the method comprising:

providing a solution of monomers suspended in a matrix;

adding a A X M1 Y M2 Z (CN) N .M H 2 O material to the monomers suspended in the matrix;

where A is selected from a group consisting of alkali metal ions, alkaline earth metal ions, ammonium ions, and combinations thereof;

where M1 is a first transition metal ion;

where M2 is a second transition metal ion;

where X is in a range of 0 to 2;

where Y is in a range of 0 to 2;

where Z is in a range of 0.1 to 2;

where N is in a range of 1 to 6;

where M is in a range of 0 to 7;

polymerizing the monomers; and,

forming a A X M1 Y M2 Z (CN) N .M H 2 O-CP composite.

12. The method of claim 11 wherein providing the solution includes the monomers being selected from a group consisting of aniline and pyrrole.

13. The method of claim 11 wherein forming the solution includes the A ions being selected from a group consisting of lithium (Li + ), sodium (Na + ), potassium (K + ), rubidium (Rb + ), cesium (Cs + ), calcium (Ca 2+ ), magnesium (Mg 2+ ), and ammonium (NH 4 + ).

14. The method of claim 11 wherein forming the solution includes the first and second transition metal ions M1 and M2 each being independently derived, as selected from a group consisting of titanium (Ti), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn).

15. The battery electrode of claim 1 wherein the conductive polymer is selected from a group consisting of polyaniline (PANI) and polypyrrole (Ppy).

16. The method of claim 4 wherein the CP material is selected from a group consisting of polyaniline (PANI) and polypyrrole (Ppy).

Assignments (3)
CONFIRMATORY LICENSE Recorded Oct 2, 2017
From: SHARP LABORATORIES OF AMERICA, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 043751/0039 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2015
From: SHARP LABORATORIES OF AMERICA, INC.
To: SHARP KABUSHIKI KAISHA
Reel/Frame 036698/0507 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2013
From: VAIL, SEAN; LU, YUHAO; EVANS, DAVID; LEE, JONG-JAN
To: SHARP LABORATORIES OF AMERICA, INC. (SLA)
Reel/Frame 031450/0335 →
Continuity (9)
Continuation In Part 13907892 · Jun 1, 2013
Continuation In Part 13897492 · May 20, 2013
Continuation In Part 13872673 · Apr 29, 2013
Continuation In Part 13752930 · Jan 29, 2013
Continuation In Part 13603322 · Sep 4, 2012
Continuation In Part 13523694 · Jun 14, 2012
Continuation In Part 13449195 · Apr 17, 2012
Continuation In Part 13432993 · Mar 28, 2012
Related Publication 20140038044A1 · Feb 6, 2014