IP Library Granted Patent US 11,745,067
Granted Patent B2
US 11,745,067 · App. 18/089,683 · Granted Sep 5, 2023

Golf club heads and methods to manufacture golf club heads

Inventors: Robert R. Parsons (Scottsdale, AZ); Michael R. Nicolette (Scottsdale, AZ); Bradley D. Schweigert (Cave Creek, AZ)
Assignee: PARSONS XTREME GOLF, LLC
A63B53/0475A63B60/54A63B2053/0479A63B2209/00
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Quick Facts
Patent No.
US 11,745,067
App. No.
18/089,683
Filed
Dec 28, 2022
Granted
Sep 5, 2023
Kind
B2
Art Unit
3711
USPC
473/345
Abstract

Embodiments of golf club heads, golf clubs, and methods to manufacture golf club heads and golf clubs are generally described herein. In one example, a golf club head includes a body portion being hollow to define an interior cavity, a filler material in the interior cavity, and a face portion, which may include a face perimeter portion having a perimeter edge defined by a face toe edge, a face heel edge, a face top edge, and a face sole edge, a face recess portion on the back surface and having a recess perimeter portion at least partially surrounded by the face perimeter portion, and a plurality of back groove portions in the face recess portion. The plurality of back groove portions may extend proximate to the recess perimeter portion along at least 50% of the recess perimeter portion. Other examples and embodiments may be described and claimed.

Claims (73)

1. A golf club head comprising:

a hollow body portion having a face portion, the face portion comprising:

a front surface configured to strike a golf ball, the front surface comprising two or more front groove portions;

a back surface opposite the front surface;

a face perimeter portion having a perimeter edge defined by a face toe edge, a face heel edge, a face top edge, and a face sole edge;

a face recess portion on the back surface and in the face perimeter portion, the face recess portion comprising a toe-side wall proximate to the face toe edge, a heel-side wall proximate to the face heel edge, a top-side wall proximate to the face top edge, and a sole-side wall proximate to the face sole edge;

two or more back groove portions in the face recess portion, the two or more back groove portions comprising a first back groove portion extending in a top-to-sole direction proximate to the toe-side wall of the face recess portion, a second back groove portion extending in a toe-to-heel direction proximate to the top-side wall of the face recess portion, and a third back groove portion extending in a top-to-sole direction proximate to the heel-side wall of the face recess portion;

a first face portion thickness defined by a distance between the front surface of the face portion and the back surface of the face portion at a location on the face portion without the two or more front groove portions, without the face recess portion, and without the two or more back groove portions;

a second face portion thickness defined by a distance between the front surface of the face portion and a bottom of the face recess portion at a location on the face portion without the two or more front groove portions and without the two or more back groove portions;

a third face portion thickness defined by a distance between a bottom of a front groove portion of the two or more front groove portions and the back surface of the face portion at a location on the face portion without the face recess portion and without the two or more back groove portions;

a fourth face portion thickness defined by a distance between the front surface of the face portion and a bottom of a back groove portion of the two or more back groove portions at a location on the face portion without the two or more front groove portions;

a fifth face portion thickness defined by a distance between a bottom of a front groove portion of the two or more front groove portions and a bottom of the face recess portion at a location on the face portion without the two or more back groove portions; and

a sixth face portion thickness defined by a distance between a bottom of a front groove portion of the two or more front groove portions and a bottom of a back groove portion of the two or more back groove portions at a location on the face portion having both a front groove portion of the two or more front groove portions and an opposing back groove portion of the two or more back groove portions,

wherein the first face portion thickness is greater than the second face portion thickness, and the first face portion thickness is greater than the third face portion thickness,

wherein the second face portion thickness is greater than the fourth face portion thickness, the second face portion thickness is greater than the fifth face portion thickness, and the second face portion thickness is greater than the sixth face portion thickness,

wherein the third face portion thickness is greater than the fourth face portion thickness, the third face portion thickness is greater than the fifth face portion thickness, and the third face portion thickness is greater than the sixth face portion thickness,

wherein the fourth face portion thickness is greater than the fifth face portion thickness, and

wherein the fifth face portion thickness is greater than the sixth face portion thickness.

2. A golf club head as defined in claim 1 , wherein the second face portion thickness is greater than or equal to the third face portion thickness.

3. A golf club head as defined in claim 1 , wherein the second face portion thickness is less than the third face portion thickness.

4. A golf club head as defined in claim 1 , wherein an area of the face recess portion is greater than or equal to 50% of an area of the back surface of the face portion.

5. A golf club head as defined in claim 1 , wherein the first back groove portion, the second back groove portion, and the third back groove portion are connected.

6. A golf club head as defined in claim 1 , wherein a depth of the face recess portion is greater than or equal to a depth of at least one back groove portion of the two or more back groove portions.

7. A golf club head as defined in claim 1 , wherein a depth of the face recess portion is less than or equal to a depth of at least one front groove portion of the two or more front groove portions.

8. A golf club comprising:

a shaft having a first end and a second end;

a grip coupled to the first end;

a hollow body portion coupled to the second end of the shaft, the hollow body portion having a face portion, the face portion comprising:

a front surface configured to strike a golf ball, the front surface comprising two or more front groove portions;

a back surface opposite the front surface;

a face perimeter portion having a perimeter edge defined by a face toe edge, a face heel edge, a face top edge, and a face sole edge;

a face recess portion on the back surface and in the face perimeter portion, the face recess portion comprising a toe-side wall proximate to the face toe edge, a heel-side wall proximate to the face heel edge, a top-side wall proximate to the face top edge, and a sole-side wall proximate to the face sole edge;

two or more back groove portions in the face recess portion, the two or more back groove portions comprising a first back groove portion extending in a top-to-sole direction proximate to the toe-side wall of the face recess portion, a second back groove portion extending in a toe-to-heel direction proximate to the top-side wall of the face recess portion, and a third back groove portion extending in a top-to-sole direction proximate to the heel-side wall of the face recess portion;

a first face portion thickness defined by a distance between the front surface of the face portion and the back surface of the face portion at a location on the face portion without the two or more front groove portions, without the face recess portion, and without the two or more back groove portions;

a second face portion thickness defined by a distance between the front surface of the face portion and a bottom of the face recess portion at a location on the face portion without the two or more front groove portions and without the two or more back groove portions;

a third face portion thickness defined by a distance between a bottom of a front groove portion of the two or more front groove portions and the back surface of the face portion at a location on the face portion without the face recess portion and without the two or more back groove portions;

a fourth face portion thickness defined by a distance between the front surface of the face portion and a bottom of a back groove portion of the two or more back groove portions at a location on the face portion without the two or more front groove portions;

a fifth face portion thickness defined by a distance between a bottom of a front groove portion of the two or more front groove portions and a bottom of the face recess portion at a location on the face portion without the two or more back groove portions; and

a sixth face portion thickness defined by a distance between a bottom of a front groove portion of the two or more front groove portions and a bottom of a back groove portion of the two or more back groove portions at a location on the face portion having both a front groove portion of the two or more front groove portions and an opposing back groove portion of the two or more back groove portions,

wherein the first face portion thickness is greater than the second face portion thickness, and the first face portion thickness is greater than the third face portion thickness,

wherein the second face portion thickness is greater than the fourth face portion thickness, the second face portion thickness is greater than the fifth face portion thickness, and the second face portion thickness is greater than the sixth face portion thickness,

wherein the third face portion thickness is greater than the fourth face portion thickness, the third face portion thickness is greater than the fifth face portion thickness, and the third face portion thickness is greater than the sixth face portion thickness,

wherein the fourth face portion thickness is greater than the fifth face portion thickness, and

wherein the fifth face portion thickness is greater than the sixth face portion thickness.

9. A golf club as defined in claim 8 , wherein the second face portion thickness is greater than or equal to the third face portion thickness.

10. A golf club as defined in claim 8 , wherein the second face portion thickness is less than the third face portion thickness.

11. A golf club as defined in claim 8 , wherein an area of the face recess portion is greater than or equal to 50% of an area of the back surface of the face portion.

12. A golf club as defined in claim 8 , wherein the first back groove portion, the second back groove portion, and the third back groove portion are connected.

13. A golf club as defined in claim 8 , wherein a depth of the face recess portion is greater than or equal to a depth of at least one back groove portion of the two or more back groove portions.

14. A golf club as defined in claim 8 , wherein a depth of the face recess portion is less than or equal to a depth of at least one front groove portion of the two or more front groove portions.

15. A method of manufacturing a golf club head, the method comprising:

providing a hollow body portion; and

forming a face portion to couple to the hollow body portion, the face portion including a front surface configured to strike a golf ball, a back surface opposite the front surface, and a face perimeter portion having a perimeter edge defined by a face toe edge, a face heel edge, a face top edge, and a face sole edge, wherein forming the face portion comprises:

forming two or more front groove portions on the front surface;

forming a face recess portion on the back surface and in the face perimeter portion, the face recess portion comprising a toe-side wall proximate to the face toe edge, a heel-side wall proximate to the face heel edge, a top-side wall proximate to the face top edge, and a sole-side wall proximate to the face sole edge; and

forming two or more back groove portions in the face recess portion, the two or more back groove portions comprising a first back groove portion extending in a top-to-sole direction proximate to the toe-side wall of the face recess portion, a second back groove portion extending in a toe-to-heel direction proximate to the top-side wall of the face recess portion, and a third back groove portion extending in a top-to-sole direction proximate to the heel-side wall of the face recess portion;

wherein the two or more front groove portions, the face recess portion, and the two or more back groove portions are formed such that the face portion comprises:

a first face portion thickness defined by a distance between the front surface of the face portion and the back surface of the face portion at a location on the face portion without the two or more front groove portions, without the face recess portion, and without the two or more back groove portions;

a second face portion thickness defined by a distance between the front surface of the face portion and a bottom of the face recess portion at a location on the face portion without the two or more front groove portions and without the two or more back groove portions;

a third face portion thickness defined by a distance between a bottom of a front groove portion of the two or more front groove portions and the back surface of the face portion at a location on the face portion without the face recess portion and without the two or more back groove portions;

a fourth face portion thickness defined by a distance between the front surface of the face portion and a bottom of a back groove portion of the two or more back groove portions at a location on the face portion without the two or more front groove portions;

a fifth face portion thickness defined by a distance between a bottom of a front groove portion of the two or more front groove portions and a bottom of the face recess portion at a location on the face portion without the two or more back groove portions; and

a sixth face portion thickness defined by a distance between a bottom of a front groove portion of the two or more front groove portions and a bottom of a back groove portion of the two or more back groove portions at a location on the face portion having both a front groove portion of the two or more front groove portions and an opposing back groove portion of the two or more back groove portions,

wherein the first face portion thickness is greater than the second face portion thickness, and the first face portion thickness is greater than the third face portion thickness,

wherein the second face portion thickness is greater than the fourth face portion thickness, the second face portion thickness is greater than the fifth face portion thickness, and the second face portion thickness is greater than the sixth face portion thickness,

wherein the third face portion thickness is greater than the fourth face portion thickness, the third face portion thickness is greater than the fifth face portion thickness, and the third face portion thickness is greater than the sixth face portion thickness,

wherein the fourth face portion thickness is greater than the fifth face portion thickness, and

wherein the fifth face portion thickness is greater than the sixth face portion thickness.

16. A method of manufacturing a golf club head as defined in claim 15 , wherein the face portion is formed such that the second face portion thickness is greater than or equal to the third face portion thickness.

17. A method of manufacturing a golf club head as defined in claim 15 , wherein the face portion is formed such that the second face portion thickness is less than the third face portion thickness.

18. A method of manufacturing a golf club head as defined in claim 15 , wherein the face portion is formed such that the first back groove portion, the second back groove portion, and the third back groove portion are connected.

19. A method of manufacturing a golf club head as defined in claim 15 , wherein the face portion is formed such that a depth of the face recess portion is greater than or equal to a depth of at least one back groove portion of the two or more back groove portions.

20. A method of manufacturing a golf club head as defined in claim 15 , wherein the face portion is formed such that a depth of the face recess portion is less than or equal to a depth of at least one front groove portion of the two or more front groove portions.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2023
From: NICOLETTE, MICHAEL R.; SCHWEIGERT, BRADLEY D.; PARSONS, ROBERT R.
To: PARSONS XTREME GOLF, LLC
Reel/Frame 062262/0932 →
Continuity (45)
Continuation In Part 17988585 · Nov 16, 2022
Continuation 17841893 · Jun 16, 2022
Continuation 17685546 · Mar 3, 2022
Continuation In Part 17528402 · Nov 17, 2021
Continuation 16566597 · Sep 10, 2019
Continuation 16272269 · Feb 11, 2019
Continuation In Part 17682476 · Feb 28, 2022
Continuation 17099362 · Nov 16, 2020
Continuation 16820136 · Mar 16, 2020
Continuation 16590105 · Oct 1, 2019
Continuation In Part 17505838 · Oct 20, 2021
Continuation 17185544 · Feb 25, 2021
Continuation In Part 17545708 · Dec 8, 2021
Continuation In Part 18089683 · Dec 28, 2022
Continuation In Part 17742045 · May 11, 2022
Continuation 17114939 · Dec 8, 2020
Continuation 16674296 · Nov 5, 2019
Continuation 15934579 · Mar 23, 2018
Provisional Application 63276981 · Nov 8, 2021
Provisional Application 62629459 · Feb 12, 2018
Provisional Application 62714948 · Aug 6, 2018
Provisional Application 62722491 · Aug 24, 2018
Provisional Application 62732062 · Sep 17, 2018
Provisional Application 62755160 · Nov 2, 2018
Provisional Application 62756446 · Nov 6, 2018
Provisional Application 62787554 · Jan 2, 2019
Provisional Application 62792191 · Jan 14, 2019
Provisional Application 62908467 · Sep 30, 2019
Provisional Application 62903467 · Sep 20, 2019
Provisional Application 62877934 · Jul 24, 2019
Provisional Application 62877915 · Jul 24, 2019
Provisional Application 62865532 · Jun 24, 2019
Provisional Application 62826310 · Mar 29, 2019
Provisional Application 62814959 · Mar 7, 2019
Provisional Application 62985382 · Mar 5, 2020
Provisional Application 63171481 · Apr 6, 2021
Provisional Application 63135426 · Jan 8, 2021
Provisional Application 62478474 · Mar 29, 2017
Provisional Application 62637840 · Mar 2, 2018
Provisional Application 62638686 · Mar 5, 2018
Provisional Application 62639842 · Mar 7, 2018
Provisional Application 62640381 · Mar 8, 2018
Provisional Application 63428641 · Nov 29, 2022
Provisional Application 63435128 · Dec 23, 2022
Related Publication 20230166165A1 · Jun 1, 2023
Cited By (4)
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