IP Library › Granted Patent US 10,192,735
Granted Patent B2
US 10,192,735 · App. 15/668,347 · Granted Jan 29, 2019

Substrate processing method and substrate processing apparatus

Inventors: Tatsushi Ueda (Toyama, JP); Tadashi Terasaki (Imizu, JP); Unryu Ogawa (Toyama, JP); Akito Hirano (Toyama, JP)
Assignee: KOKUSAI ELECTRIC CORPORATION
H01L21/02236C23C16/50C23F1/00C23F1/08H01L21/0223H01L21/02233H01L21/02238H01L21/02252H01L21/28247H01L21/28273
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Quick Facts
Patent No.
US 10,192,735
App. No.
15/668,347
Granted
Jan 29, 2019
Kind
B2
Abstract

A manufacturing method of a semiconductor device includes generating hydrogen radicals by plasma excitation of hydrogen gas and exposing a surface of a substrate on which silicon and metal are exposed to a reducing atmosphere created with the hydrogen radicals, and generating hydrogen radicals and hydroxyl radicals by plasma excitation of a mixed gas of hydrogen gas and oxygen-containing gas and oxidizing the silicon exposed on the surface of the substrate by exposing the surface of the substrate to the hydrogen radicals and hydroxyl radicals to obtain the substrate on which the metal and oxidized silicon are formed.

Claims (28)

1. A manufacturing method of a semiconductor device comprising:

(a) generating hydrogen radicals and oxygen radicals by plasma excitation of a mixed gas of hydrogen gas and oxygen gas or a mixed gas of hydrogen gas and oxygen-containing gas, and oxidizing a silicon surface of a substrate on which the silicon surface and a metal surface are exposed by exposing the surface of the substrate to the hydrogen radicals and the oxygen radicals to obtain the substrate on which the metal surface and an oxidized silicon surface are formed; and

(b) after performing (a), continuing the generation of the hydrogen radicals and stopping the generation of the oxygen radicals, by plasma excitation of hydrogen gas without oxygen gas and oxygen-containing gas, and exposing the surface of the substrate to a reducing atmosphere created with the hydrogen radicals,

wherein the oxygen radicals generated in (a) is remained in (b) in a space where the substrate is exposed.

2. The manufacturing method of claim 1 , wherein the oxygen-containing gas is at least one selected from the group consisting of nitrous oxide gas (N 2 O) and nitric oxide (NO).

3. The manufacturing method of claim 1 , wherein

the hydrogen radicals and the oxygen radicals are generated in (a) by plasma excitation of the mixed gas of hydrogen gas and oxygen gas or the mixed gas of hydrogen gas and oxygen-containing gas supplied in a processing chamber where the substrate is processed, and

the hydrogen radicals are generated in (b) by plasma excitation of hydrogen gas supplied in the processing chamber.

4. The manufacturing method of claim 3 , wherein hydrogen gas is continuously supplied into the processing chamber while plasma excitation of gas in the processing chamber is performed.

5. The manufacturing method of claim 1 , wherein

the plasma excitation of the mixed gas in (a) is caused by plasma discharge of the mixed gas of hydrogen gas and oxygen gas or the mixed gas of hydrogen gas and oxygen-containing gas in a processing chamber where the substrate is processed, and

the plasma excitation of the hydrogen gas in (b) is caused by plasma discharge of the hydrogen gas in the processing chamber.

6. The manufacturing method of claim 5 , wherein the hydrogen gas is continuously supplied in the processing chamber while the plasma discharge continues.

7. The manufacturing method of claim 5 , wherein a discharge electric power of the plasma discharge of the hydrogen gas in (b) is gradually reduced.

8. A manufacturing method of a semiconductor device comprising:

(a) generating hydrogen radicals and oxygen radicals by plasma excitation of a mixed gas of hydrogen gas and oxygen gas or a mixed gas of hydrogen gas and oxygen-containing gas supplied in a process chamber in which a substrate is placed, and oxidizing a silicon surface of the substrate on which the silicon surface and a metal surface are exposed by exposing the surface of the substrate to the hydrogen radicals and oxygen radicals to obtain the substrate on which the metal surface and an oxidized silicon surface are formed; and

(b) after performing (a), continuing the generation of the hydrogen radicals and stopping the generation of the oxygen radicals, by plasma excitation of hydrogen gas, supplied in the processing chamber without oxygen gas and oxygen-containing gas and exposing the surface of the substrate to a reducing atmosphere created with the hydrogen radicals,

wherein (a) and (b) are sequentially performed in this order without interruption and the surface of the substrate is continuously exposed to the hydrogen radicals throughout (a) and (b).

9. The manufacturing method of claim 8 , wherein hydrogen gas is continuously supplied into the processing chamber while plasma excitation of gas in the processing chamber is performed.

10. A manufacturing method of a semiconductor device comprising:

(a) generating hydrogen radicals and oxygen radicals by plasma discharge of a mixed gas of hydrogen gas and oxygen gas or a mixed gas of hydrogen gas and oxygen-containing gas supplied in a process chamber in which a substrate is placed, and oxidizing a silicon surface of the substrate on which the silicon surface and a metal surface are exposed by exposing the surface of the substrate to the hydrogen radicals and the oxygen radicals to obtain the substrate on which the metal surface and an oxidized silicon surface are formed; and

(b) after performing (a), continuing the generation of the hydrogen radicals and stopping the generation of the oxygen radicals, by plasma discharge of hydrogen gas supplied in the processing chamber without oxygen gas and oxygen-containing gas, and exposing the surface of the substrate to a reducing atmosphere created with the hydrogen radicals,

wherein (a) and (b) are sequentially performed in this order without interruption and the surface of the substrate is continuously exposed to the hydrogen radicals throughout (a) and (b).

11. The manufacturing method of claim 10 , wherein hydrogen gas is continuously supplied into the processing chamber while plasma discharge of gas in the processing chamber is performed.

12. The manufacturing method of claim 1 , wherein in (b), the surface of the substrate is exposed to the reducing atmosphere created with the hydrogen radicals until longevity of the oxygen radicals generated in (a) expires.

13. The manufacturing method of claim 1 , wherein (b) is performed until longevity of the oxygen radicals generated in (a) expires.

14. The manufacturing method of claim 1 , wherein (b) is performed so that longevity of the oxygen radicals generated in (a) and that of the hydrogen radicals generated in (b) expire simultaneously.

15. The manufacturing method of claim 1 , wherein (a) and (b) are sequentially performed in this order without interruption and the surface of the substrate is continuously exposed to hydrogen radicals throughout (a) and (b).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2018
From: HITACHI KOKUSAI ELECTRIC INC.
To: KOKUSAI ELECTRIC CORPORATION
Reel/Frame 047372/0144 →
Priority Claims (2)
JP 2005-075917 · Mar 16, 2005 · national
JP 2005-216666 · Jul 27, 2005 · national
Continuity (5)
Division 14956018 · Dec 1, 2015
Continuation 13672282 · Nov 8, 2012
Continuation 12320767 · Feb 4, 2009
Division 11886529
Related Publication 20170338106A1 · Nov 23, 2017
Cited By (1)
US 12,451,375