IP Library Granted Patent US 12,404,204
Granted Patent B2
US 12,404,204 · App. 17/610,839 · Granted Sep 2, 2025

Glasses with modified young's modulus profile

Inventors: Timothy Michael Gross (Painted Post, NY); Adam Robert Sarafian (Corning, NY); Jingshi Wu (Painted Post, NY); Zheming Zheng (Horseheads, NY)
Assignee: CORNING INCORPORATED
C03C3/097C03C4/00C03C21/007C03C2201/32
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Quick Facts
Patent No.
US 12,404,204
App. No.
17/610,839
Granted
Sep 2, 2025
Kind
B2
Abstract

Glass-based articles that include a reduced Young's modulus layer extending from a surface of the glass-based article to a depth of layer and an optional compressive stress layer extending from a surface of the glass-based article to a depth of compression are formed by exposing glass-based substrates to water vapor containing environments. The methods of forming the glass-based articles may include elevated pressures and/or multiple exposures to water vapor containing environments. The glass-based articles may be utilized in foldable or flexible electronic devices.

Claims (42)

1. A glass-based article, comprising:

a reduced Young's modulus layer extending from a surface of the glass-based article to a depth of layer;

a hydrogen-containing layer extending from the surface of the glass-based article to a hydrogen depth of layer, wherein a hydrogen concentration of the hydrogen-containing layer decreases from a maximum hydrogen concentration to the hydrogen depth of layer; and

a compressive stress layer from hydrogen species extending from a surface of the glass-based article to a depth of compression,

wherein:

the compressive stress layer comprises a compressive stress greater than or equal to 10 MPa, and the reduced Young's modulus layer comprises a Young's modulus at a depth of 500 nm from the surface that is less than a bulk Young's modulus of a glass having a composition equivalent to the composition at the center of the glass-based article; and

the center of the glass-based article comprises greater than or equal to 10 mol % and less than or equal to 23 mol % K 2 O and greater than or equal to 2 mol % and less than or equal to 15 mol % P 2 O 5 .

2. The glass-based article of claim 1 , wherein the center of the glass-based article comprises greater than or equal to 55 mol % SiO 2 .

3. The glass-based article of claim 1 , wherein the bulk Young's modulus of a glass having a composition equivalent to the composition at the center of the glass-based article is less than or equal to 60 GPa.

4. The glass-based article of claim 1 , wherein the depth of compression is greater than or equal to 5 μm.

5. The glass-based article of claim 1 , wherein the depth of compression is greater than or equal to 20 μm.

6. The glass-based article of claim 1 , wherein the compressive layer comprises a compressive stress of greater than or equal to 100 MPa.

7. The glass-based article of claim 1 , wherein the Young's modulus at a depth of 500 nm from the surface is less than or equal to 95% of the bulk Young's modulus of a glass having a composition equivalent to the composition at the center of the glass-based article.

8. The glass-based article of claim 1 , wherein the Young's modulus at a depth of 500 nm from the surface is less than or equal to 90% of the bulk Young's modulus of a glass having a composition equivalent to the composition at the center of the glass-based article.

9. The glass-based article of claim 1 , wherein the glass-based article has a thickness of less than or equal to 200 μm.

10. The glass-based article of claim 1 , wherein the center of the glass-based article comprises:

greater than or equal to 55 mol % to less than or equal to 70 mol % SiO 2 ;

greater than or equal to 3 mol % to less than or equal to 17 mol % Al 2 O 3 ;

greater than or equal to 2 mol % to less than or equal to 10 mol % P 2 O 5 ; and

greater than or equal to 10 mol % to less than or equal to 20 mol % K 2 O.

11. The glass-based article of claim 1 , wherein the center of the glass-based article comprises:

greater than or equal to 0 mol % to less than or equal to 15 mol % B 2 O 3 ;

greater than or equal to 0 mol % to less than or equal to 10 mol % Na 2 O;

greater than or equal to 0 mol % to less than or equal to 5 mol % ZnO; and

greater than or equal to 0 mol % to less than or equal to 0.5 mol % SnO 2 .

12. The glass-based article of claim 1 , wherein the center of the glass-based article comprises:

greater than or equal to 0 mol % to less than or equal to 4 mol % Li 2 O; and

greater than or equal to 0 mol % to less than or equal to 5 mol % MgO.

13. The glass-based article of claim 1 , wherein the glass-based article is substantially free of Li 2 O and Na 2 O.

14. The glass-based article of claim 1 , wherein the glass-based article has a stress intensity of less than or equal to 0.4 MPa √m for a bend radius of 3.3 mm, flaw depth of 500 nm, and geometry factor of 0.73.

15. The glass-based article of claim 1 , comprising greater than or equal to 10 mol % and less than or equal to 15 mol % K 2 O.

16. The glass-based article of claim 1 , comprising greater than or equal to 2 mol % and less than or equal to 10 mol % P 2 O 5 .

17. A glass-based article, comprising:

a reduced Young's modulus layer extending from a surface of the glass-based article to a depth of layer;

a hydrogen-containing layer extending from the surface of the glass-based article to a hydrogen depth of layer, wherein a hydrogen concentration of the hydrogen-containing layer decreases from a maximum hydrogen concentration to the hydrogen depth of layer; and

a compressive stress layer from hydrogen species extending from a surface of the glass-based article to a depth of compression,

wherein:

the compressive stress layer comprises a compressive stress greater than or equal to 100 MPa; and

the center of the glass-based article comprises greater than or equal to 5 mol % and less than or equal to 23 mol % K 2 O and greater than or equal to 2 mol % and less than or equal to 15 mol % P 2 O 5 .

18. The glass-based article of claim 17 , wherein the reduced Young's modulus layer comprises a Young's modulus at a depth of 500 nm from the surface that is less than a bulk Young's modulus of a glass having a composition equivalent to the composition at the center of the glass-based article.

19. The glass-based article of claim 17 , comprising greater than or equal to 5 mol % and less than or equal to 15 mol % K 2 O.

20. The glass-based article of claim 17 , comprising greater than or equal to 2 mol % and less than or equal to 10 mol % P 2 O 5 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2022
From: GROSS, TIMOTHY MICHAEL; SARAFIAN, ADAM ROBERT; WU, JINGSHI; ZHENG, ZHEMING
To: CORNING INCORPORATED
Reel/Frame 058563/0634 →
Continuity (2)
Provisional Application 62848770 · May 16, 2019
Related Publication 20220204386A1 · Jun 30, 2022
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