Granted Patent B2

US 12,460,636 · App. 18/004,539 · Granted Nov 4, 2025

Inventor: Thomas Afshari (Mesa, AZ)

Assignee: PROJECT PHOENIX, LLC

F04C14/08F04C2/18F04C2240/402F04C2270/035F04C2270/175

Abstract

Claims (47)

1 . An apparatus, comprising:

a torque adjustment circuit configured to receive a torque setpoint and a torque feedback signal corresponding to a differential torque between a pair of meshing gear teeth of a first gear and a second gear, the torque adjustment circuit further configured to output a torque adjustment signal corresponding to a difference between the torque setpoint and the torque feedback signal; and

a motion control circuit configured to:

provide a first speed demand signal to a first motor that drives the first gear and a second demand signal to a second motor that drives the second gear, and

dynamically synchronize torque between the pair of meshing gear teeth such that the differential torque between the pair of meshing gear teeth is within a predetermined range by adjusting at least one of the first speed demand signal or the second speed demand signal based on the torque adjustment signal,

wherein the torque feedback signal is an average differential torque based on at least one revolution of the first gear or the second gear, and

wherein the torque setpoint is based on an average torque value for the pair of meshing gear teeth.

2 . The apparatus of claim 1 , wherein the torque feedback signal is based on at least one of a first motor current of the first motor or a second motor current of the second motor.

3 . The apparatus of claim 1 , wherein the motion control circuit is configured to receive a speed demand signal corresponding to a predetermined speed for the first and second gears, and

wherein the adjusting of the at least one of the first speed demand signal or the second speed demand signal is further based on the speed demand signal.

4 . The apparatus of claim 1 , wherein the adjustment of the at least one of the first speed demand signal or the second speed demand signal is performed on a tooth-by-tooth basis.

5 . The apparatus of claim 4 , wherein the tooth-by-tooth basis adjustment corresponds to predetermined adjustments stored in a data-structure.

6 . The apparatus of claim 1 , wherein the predetermined range is between 1 Nm and 10 Nm, inclusive of 1 Nm and 10 Nm.

7 . A pump system comprising:

a pump assembly that includes,

a pump casing defining an interior volume,

a first gear and a second gear disposed in the interior volume such that the first gear meshes with the second gear,

a first motor to drive the first gear, and

a second motor to drive the second gear; and

a controller circuit that includes,

a torque adjustment circuit configured to receive a torque setpoint and a torque feedback signal corresponding to a differential torque between a pair of meshing gear teeth of the first gear and the second gear, the torque adjustment circuit further configured to output a torque adjustment signal corresponding to a difference between the torque setpoint and the torque feedback signal; and

a motion control circuit configured to:

provide a first speed demand signal to the first motor that drives the first gear and a second demand signal to the second motor that drives the second gear, and

dynamically synchronize torque between the pair of meshing gear teeth such that the differential torque between the pair of meshing gear teeth is within a predetermined range by adjusting at least one of the first speed demand signal or the second speed demand signal based on the torque adjustment signal,

wherein the torque feedback signal is an average differential torque based on at least one revolution of the first gear or the second gear, and

wherein the torque setpoint is based on an average torque value for the pair of meshing gear teeth.

8 . The system of claim 7 , wherein the torque feedback signal is based on at least one of a first motor current of the first motor or a second motor current of the second motor.

9 . The system of claim 7 , wherein the motion control circuit is configured to receive a pump speed demand signal corresponding to at least one of a predetermined flow setpoint or a predetermined pressure setpoint, and

wherein the adjusting of the at least one of the first speed demand signal or the second speed demand signal is further based on the pump speed demand signal.

10 . The system of claim 7 , wherein the adjustment of the at least one of the first speed demand signal or the second speed demand signal is performed on a tooth-by-tooth basis.

11 . The system of claim 10 , wherein the tooth-by-tooth basis adjustments correspond to predetermined adjustments stored in a data-structure.

12 . The system of claim 7 , wherein the predetermined range is between 1 Nm and 10 Nm, inclusive of 1 Nm and 10 Nm.

13 . A method of controlling motors of a pump in a drive-drive configuration, the method comprising:

providing a first speed demand signal to a first motor that drives a first gear;

providing a second demand signal to a second motor that drives a second gear;

receiving a torque setpoint;

receiving a torque feedback signal corresponding to a differential torque between a pair of meshing gear teeth of the first gear and the second gear;

outputting a torque adjustment signal corresponding to a difference between the torque setpoint and the torque feedback signal; and

dynamically synchronizing torque between the pair of meshing gear teeth such that the differential torque between the pair of meshing gear teeth is within a predetermined range by adjusting at least one of the first speed demand signal or the second speed demand signal based on the torque adjustment signal,

wherein the torque feedback signal is an average differential torque based on at least one revolution of the first gear or the second gear, and

wherein the torque setpoint is based on an average torque value for the pair of meshing gear teeth.

14 . The method of claim 13 , wherein the torque feedback signal is based on at least one of a first motor current of the first motor or a second motor current of the second motor.

15 . The method of claim 13 , further comprising:

receiving a speed demand signal corresponding to a predetermined speed for the first and second gears,

wherein the adjusting of the at least one of the first speed demand signal or the second speed demand signal is further based on the speed demand signal.

16 . The method of claim 13 , wherein the adjustment of the at least one of the first speed demand signal or the second speed demand signal is performed on a tooth-by-tooth basis.

17 . The method of claim 13 , wherein the predetermined range is between 1 Nm and 10 Nm, inclusive of 1 Nm and 10 Nm.

Assignments (1)

Continuity (2)

References Cited (349)