IP Library Granted Patent US 12,624,865
Granted Patent B2
US 12,624,865 · App. 18/943,448 · Granted May 12, 2026

Forming high-efficiency geothermal wellbores

Inventors: Matthew Toews (Calgary, CA); Michael Holmes (Calgary, CA); Jonathan Hale (Calgary, CA); Andrew Curtis-Smith (Calgary, CA); Peter Andrews (Calgary, CA); Paul Cairns (Calgary, CA); Ariel Torre (Calgary, CA)
Assignee: Eavor Technologies Inc.
F24T10/10E21B21/003E21B33/10E21B33/138E21B36/001E21B36/003F24T10/15
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Quick Facts
Patent No.
US 12,624,865
App. No.
18/943,448
Granted
May 12, 2026
Kind
B2
Abstract

Wellbore synthesis techniques are disclosed suitable for use in geothermal applications. Embodiments are provided where open hole drilled wellbores are sealed while drilling in sequenced operations with utilization of phase change materials to form an impervious layer at the wellbore/formation interface in high temperature applications. The techniques may be chemical, thermal, mechanical, biological and are fully intended to irreversibly damage the formation in terms of the permeability thereof. With the permeability negated, the wellbore may be used to create a closed loop surface to surface geothermal well operable in the absence of well casing for heat transfer surfaces for maximizing thermal transfer to a circulating working fluid. Formulations for the working and drilling fluids are disclosed.

Claims (26)

1 . A method, comprising:

limiting, with an insulative drill string disposed in a wellbore and having a preselected thermal conductivity, thermal transfer between a drilling fluid introduced to a rock face and the drilling fluid returning to a terranean surface of said wellbore to maintain a temperature differential of at least 90° Celsius (C) between the rock face and the drilling fluid contacting the rock face;

drilling at a specified rate of penetration of said drill string into said a geothermal zone of a geological formation, the geothermal zone having a higher temperature than the drilling fluid contacting the rock face, while maintaining said temperature differential, the specified rate of penetration higher than a rate of penetration absent said maintaining said temperature differential; and

sealing, by flowing a sealant downhole, pore spaces along at least a portion of the wellbore.

2 . The method as set forth in claim 1 , wherein the rock face is part of a high temperature geologic formation having a temperature that is above a maximum rated operating temperature of the drill string, and wherein maintaining the temperature differential comprises maintaining a temperature of the drilling fluid between 90° C. and 190° C. below the temperature of the geologic formation when the drilling fluid exits the drill string to contact the rock face.

3 . The method as set forth in claim 1 , wherein the sealing comprises flowing the sealant while drilling.

4 . The method of claim 1 , further comprising alternating between drilling with said drilling fluid and flowing the sealant.

5 . The method of claim 1 , wherein said sealant comprises an alkali silicate composition.

6 . The method of claim 1 , further comprising circulating a chemical composition within said wellbore capable of inducing precipitate formation.

7 . The method of claim 1 , further comprising circulating a working fluid and wherein said working fluid comprises the sealant.

8 . The method of claim 1 , wherein drilling into said formation comprises drilling an inlet well and an outlet well to form a closed loop, at least a portion of said closed loop disposed within a thermally productive area of said formation.

9 . The method of claim 8 , wherein said closed loop comprises an L shaped well with a closed terminal end, tube-in-tube well arrangement, grouped closed loop U shaped wells in spaced relation with an output well member in said group connected to an input well of another group member, a closed loop U shaped well having a plurality of lateral wells commonly connected to a respective inlet well and outlet well, a plurality of closed loop U shaped wells having a plurality of lateral wells commonly connected to a respective inlet well and outlet well arranged with lateral wells of said plurality arranged with said laterals at least partially interdigitated for thermal contact and combinations thereof.

10 . The method of claim 8 , wherein said thermally productive area is a geothermal zone.

11 . A well system for use in drilling a wellbore:

a drill string disposed a wellbore;

a drilling fluid flowing through the drill string and returning to a terranean surface, the drill string being insulative and having a preselected thermal conductivity to limit thermal transfer between a drilling fluid introduced to a rock face and the drilling fluid returning to a terranean surface of said wellbore to maintain a temperature differential of at least 90° Celsius (C) between the rock face and the drilling fluid contacting the rock face to drill at a specified rate of penetration into a geothermal zone of a geological formation, the geothermal zone having a higher temperature than the drilling fluid contacting the rock face, the specified rate of penetration higher than a rate of penetration absent said maintaining said temperature differential; and

a supply of sealant configured to be flowed downhole in the wellbore to seal pore spaces along at least a portion of the wellbore.

12 . The system as set forth in claim 11 , wherein the rock face is part of a high temperature geologic formation having a temperature that is above a maximum rated operating temperature of the drill string, and wherein maintaining the temperature differential comprises maintaining a temperature of the drilling fluid between 90° C. and 190° C. below the temperature of the geologic formation when the drilling fluid exits the drill string to contact the rock face.

13 . The system as set forth in claim 11 , wherein the system is configured to be flow the sealant downhole while drilling.

14 . The system of claim 11 , wherein the system is configured to alternate between drilling with said drilling fluid and flowing the sealant.

15 . The system of claim 11 , wherein said sealant comprises an alkali silicate composition.

16 . The system of claim 11 , further comprising a supply of chemical composition configured to, when disposed within the wellbore, induce precipitate formation.

17 . The system of claim 11 , further comprising a supply of working fluid configured to be circulated in the wellbore, the working fluid comprising the sealant.

18 . The system of claim 11 , wherein the wellbore is a wellbore of a closed loop well system, at least a portion of the wellbore disposed within a thermally productive area of said formation.

19 . The system of claim 18 , wherein said closed loop well system comprises an L shaped well with a closed terminal end, tube-in-tube well arrangement, grouped closed loop U shaped wells in spaced relation with an output well member in said group connected to an input well of another group member, a closed loop U shaped well having a plurality of lateral wells commonly connected to a respective inlet well and outlet well, a plurality of closed loop U shaped wells having a plurality of lateral wells commonly connected to a respective inlet well and outlet well arranged with lateral wells of said plurality arranged with said laterals at least partially interdigitated for thermal contact and combinations thereof.

20 . The system of claim 18 , wherein said thermally productive area is a geothermal zone.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2025
From: TOEWS, MATTHEW; HOLMES, MICHAEL; HALE, JONATHAN; CURTIS-SMITH, ANDREW; ANDREWS, PETER; CAIRNS, PAUL; TORRE, ARIEL
To: EAVOR TECHNOLOGIES INC.
Reel/Frame 070174/0167 →
Priority Claims (1)
CA CA 3100013 · Nov 19, 2020 · national
Continuity (3)
Continuation 17126153 · Dec 18, 2020
Provisional Application 63012952 · Apr 21, 2020
Related Publication 20250146713A1 · May 8, 2025
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