IP Library Granted Patent US 7,294,576
Granted Patent B1
US 7,294,576 · App. 11/478,023 · Granted Nov 13, 2007

Tunable selectivity slurries in CMP applications

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Quick Facts
Patent No.
US 7,294,576
App. No.
11/478,023
Granted
Nov 13, 2007
Kind
B1
Abstract

The invention provides a method of preparing a chemical-mechanical polishing composition for polishing a substrate with at least a first layer and a second layer. The method comprises providing both a first chemical-mechanical polishing composition comprising an abrasive with a selectivity for a first layer as compared to a second layer and a second chemical-mechanical polishing composition comprising an abrasive with different selectivity for the first layer as compared to the second layer, wherein the second chemical-mechanical polishing composition is stable in the presence of the first chemical-mechanical polishing composition, and mixing the first and second chemical-mechanical polishing compositions in a ratio to achieve a final selectivity for the first layer as compared to the second layer. The invention further provides a method of chemically-mechanically polishing a substrate.

Claims (25)

1. A method of chemically-mechanically polishing a substrate, which method comprises:

(a) providing a substrate with at least a first layer and a second layer, wherein the first layer and the second layer have not been contacted with a chemical-mechanical polishing composition,

(b) preparing a final chemical-mechanical polishing composition comprising the steps of:

(i) providing a first chemical-mechanical polishing composition comprising an abrasive with a first selectivity for a first layer as compared to a second layer,

(ii) providing a second chemical-mechanical polishing composition comprising an abrasive with a second selectivity for the first layer as compared to the second layer, wherein the second chemical-mechanical polishing composition is stable in the presence of the first chemical-mechanical polishing composition, and wherein the first and second selectivities are different, and

(iii) mixing the first and second chemical-mechanical polishing compositions in a ratio to achieve a final chemical-mechanical polishing composition with a final selectivity for the first layer as compared to the second layer,

(c) contacting the substrate with the final chemical-mechanical polishing composition,

(d) moving the polishing pad relative to the substrate with the final chemical-mechanical polishing composition therebetween, and

(e) abrading at least a portion of the first and second layers of the substrate to polish the substrate.

2. The method of claim 1 , wherein the first layer is a metal layer, and the second layer is a dielectric layer.

3. The method of claim 2 , wherein the first layer comprises tungsten.

4. The method of claim 2 , wherein the second layer comprises silicon oxide.

5. The method of claim 1 , wherein the first selectivity for the first layer as compared to the second layer is about 25:1 to about 1:1.

6. The method of claim 1 , wherein the second selectivity for the first layer as compared to the second layer is about 0.04:1 to about 1:1.

7. The method of claim 1 , wherein the first chemical-mechanical polishing composition further comprises:

(a) an iron catalyst selected from the group consisting of inorganic iron compounds and organic iron compounds having multiple oxidation states,

(b) at least one stabilizer selected from the group consisting of phosphoric acid, phthalic acid, citric acid, adipic acid, oxalic acid, malonic acid, benzonitrile, and mixtures thereof,

(c) an inhibitor of metal etching selected from the group consisting of tetraalkylammonium hydroxides and amino acids, and

(d) a liquid carrier.

8. The method of claim 7 , wherein the iron catalyst is ferric nitrate, the stabilizer is malonic acid, the inhibitor is tetrabutylammonium hydroxide, and the abrasive is silica.

9. The method of claim 1 , wherein the second chemical-mechanical polishing composition further comprises a tetraalkylammonium hydroxide and a liquid carrier.

10. The method of claim 9 , wherein the tetraalkylammonium hydroxide is tetrabutylammonium hydroxide.

11. The method of claim 9 , wherein the abrasive is silica.

12. The method of claim 1 , further comprising (b)(iv) adding an oxidizing agent to the mixture of the first and second chemical-mechanical polishing compositions.

13. The method of claim 12 , wherein the oxidizing agent is hydrogen peroxide.

Assignments (10)
CHANGE OF NAME Recorded Nov 22, 2023
From: CMC MATERIALS, INC.
To: CMC MATERIALS LLC
Reel/Frame 065663/0466 →
CHANGE OF NAME Recorded Nov 8, 2023
From: CMC MATERIALS, INC.
To: CMC MATERIALS LLC
Reel/Frame 065517/0783 →
SECURITY INTEREST Recorded Jul 8, 2022
From: CMC MATERIALS, INC.; INTERNATIONAL TEST SOLUTIONS, LLC; QED TECHNOLOGIES INTERNATIONAL, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC., AS COLLATERAL AGENT
Reel/Frame 060615/0001 →
SECURITY INTEREST Recorded Jul 8, 2022
From: ENTEGRIS, INC.; ENTEGRIS GP, INC.; POCO GRAPHITE, INC.; CMC MATERIALS, INC.; INTERNATIONAL TEST SOLUTIONS, LLC; QED TECHNOLOGIES INTERNATIONAL, INC.
To: TRUIST BANK, AS NOTES COLLATERAL AGENT
Reel/Frame 060613/0072 →
RELEASE OF SECURITY INTEREST Recorded Jul 6, 2022
From: JPMORGAN CHASE BANK, N.A.
To: CABOT MICROELECTRONICS CORPORATION; QED TECHNOLOGIES INTERNATIONAL, INC.; FLOWCHEM LLC; KMG ELECTRONIC CHEMICALS, INC.; KMG-BERNUTH, INC.; MPOWER SPECIALTY CHEMICALS LLC; SEALWELD (USA), INC.; INTERNATIONAL TEST SOLUTIONS, LLC; CMC MATERIALS, INC.
Reel/Frame 060592/0260 →
CHANGE OF NAME Recorded Jan 13, 2021
From: CABOT MICROELECTRONICS CORPORATION
To: CMC MATERIALS, INC.
Reel/Frame 054980/0681 →
SECURITY AGREEMENT Recorded Nov 16, 2018
From: CABOT MICROELECTRONICS CORPORATION; QED TECHNOLOGIES INTERNATIONAL, INC.; FLOWCHEM LLC; KMG ELECTRONIC CHEMICALS, INC.; MPOWER SPECIALTY CHEMICALS LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 047588/0263 →
RELEASE OF SECURITY INTEREST Recorded Nov 16, 2018
From: BANK OF AMERICA, N.A.
To: CABOT MICROELECTRONICS CORPORATION
Reel/Frame 047587/0119 →
NOTICE OF SECURITY INTEREST IN PATENTS Recorded Feb 16, 2012
From: CABOT MICROELECTRONICS CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 027727/0275 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2006
From: CHEN, ZHAN; VACASSY, ROBERT; BAYER, BENJAMIN; KHANNA, DINESH
To: CABOT MICROELECTRONICS CORPORATION
Reel/Frame 018453/0849 →