IP Library Granted Patent US 11,374,118
Granted Patent B2
US 11,374,118 · App. 16/936,352 · Granted Jun 28, 2022

Method to form a 3D integrated circuit

Inventors: Zvi Or-Bach (San Jose, CA); Deepak C. Sekar (Sunnyvale, CA); Brian Cronquist (Klamath Falls, OR); Zeev Wurman (Palo Alto, CA)
Assignee: MONOLITHIC 3D INC.
H01L29/732H01L21/76898H01L21/8221H01L23/367H01L23/528H01L23/5226H01L23/53214H01L23/53228H01L29/66848H01L29/808H01L21/268H01L24/73H01L27/088H01L29/66545H01L2223/5442H01L2223/54426H01L2223/54453H01L2224/16145H01L2224/16225H01L2224/32145H01L2224/32225H01L2224/45124H01L2224/45147H01L2224/48091H01L2224/48227H01L2224/73204H01L2224/73253H01L2224/73265H01L2924/00011H01L2924/10253H01L2924/12032H01L2924/1301H01L2924/1305H01L2924/13062H01L2924/13091H01L2924/14H01L2924/15311H01L2924/181H01L2924/3011H01L2924/3025
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,374,118
App. No.
16/936,352
Granted
Jun 28, 2022
Kind
B2
Abstract

A method to form a 3D integrated circuit, the method including: providing a first wafer including a first crystalline substrate, a plurality of first transistors, and first copper interconnecting layers, where the first copper interconnecting layers at least interconnect the plurality of first transistors; providing a second wafer including a second crystalline substrate, a plurality of second transistors, and second copper interconnecting layers, where the second copper interconnecting layers at least interconnect the plurality of second transistors; and then performing a face-to-face bonding of the second wafer on top of the first wafer, where the face-to-face bonding includes copper to copper bonding; and thinning the second crystalline substrate to a thickness of less than 5 micro-meters.

Claims (63)

1. A method to form a 3D integrated circuit, the method comprising:

providing a first wafer comprising a first crystalline substrate, a plurality of first transistors, and first copper interconnecting layers,

wherein said first copper interconnecting layers at least interconnect said plurality of first transistors;

providing a second wafer comprising a second crystalline substrate, a plurality of second transistors, and second copper interconnecting layers,

wherein said second copper interconnecting layers at least interconnect said plurality of second transistors; and then

performing a face-to-face bonding of said second wafer on top of said first wafer,

wherein said face-to-face bonding comprises copper to copper bonding; and

thinning said second crystalline substrate to a thickness of less than 5 micro-meters.

2. The method of claim 1 , further comprising:

forming a via through said thinned said second crystalline substrate,

wherein said via has a radius of less than 1 micro-meter.

3. The method of claim 1 ,

wherein said second crystalline substrate does not comprise a built-in oxide layer.

4. The method of claim 1 ,

wherein said face-to-face bonding comprises hybrid bonding.

5. The method of claim 1 ,

wherein said first wafer comprises memory control circuits and said second wafer comprises a plurality of memory cells, or, said second wafer comprises memory control circuits and said first wafer comprises a plurality of memory cells.

6. The method of claim 1 , further comprising:

forming vias through said thinned said second crystalline substrate,

wherein said vias have a radius of less than 1 micro-meter; and

wherein at least one of said vias is used to connect said 3D integrated circuit to an external device.

7. The method of claim 1 ,

wherein said first wafer comprises a plurality of self-aligned memory levels.

8. A method to form a 3D integrated circuit, the method comprising:

providing a first wafer comprising a first crystalline substrate, a plurality of first transistors, and first copper interconnecting layers,

wherein said first copper interconnecting layers at least interconnect said plurality of first transistors;

providing a second wafer comprising a second crystalline substrate, a plurality of second transistors, and second copper interconnecting layers,

wherein said second copper interconnecting layers at least interconnect said plurality of second transistors; and then

performing a face-to-face bonding of said second wafer on top of said first wafer,

wherein said face-to-face bonding comprises metal to metal bonding,

wherein said first wafer comprises memory control circuits and said second wafer comprises a plurality of memory cells, or said second wafer comprises memory control circuits and said first wafer comprises a plurality of memory cells.

9. The method of claim 8 ,

wherein said second crystalline substrate is thinned to a thickness of less than 5 micro-meters.

10. The method of claim 8 ,

wherein said second crystalline substrate does not comprise a built-in oxide layer.

11. The method of claim 8 ,

wherein said face-to-face bonding comprises hybrid bonding.

12. The method of claim 8 ,

wherein processing of at least one of said plurality of second transistors comprises a gate replacement step.

13. The method of claim 8 , further comprising:

forming vias through said second crystalline substrate,

wherein at least one of said vias is used to connect said 3D integrated circuit to an external device.

14. The method of claim 8 ,

wherein said first wafer comprises a plurality of self-aligned memory levels.

15. A method to form a 3D integrated circuit, the method comprising:

providing a first wafer comprising a first crystalline substrate, a plurality of first transistors, and first copper interconnecting layers,

wherein said first copper interconnecting layers at least interconnect said plurality of first transistors;

providing a second wafer comprising a second crystalline substrate, a plurality of second transistors, and second copper interconnecting layers,

wherein said second copper interconnecting layers at least interconnect said plurality of second transistors; and then

performing a face-to-face bonding of said second wafer on top of said first wafer,

wherein said face-to-face bonding comprises copper to copper bonding; and

thinning said second crystalline substrate to a thickness of less than 20 micro-meters.

16. The method of claim 15 ,

wherein said second crystalline substrate does not comprise a built-in oxide layer.

17. The method of claim 15 ,

wherein said face-to-face bonding comprises hybrid bonding.

18. The method of claim 15 ,

wherein said first wafer comprises memory control circuits and said second wafer comprises a plurality of memory cells, or said second wafer comprises memory control circuits and said first wafer comprises a plurality of memory cells.

19. The method of claim 15 , further comprising:

forming vias through said thinned said second crystalline substrate, and

wherein at least one of said vias is used to connect said 3D integrated circuit to an external device.

20. The method of claim 15 ,

wherein said first wafer comprises a plurality of self-aligned memory levels.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2020
From: OR-BACH, ZVI; SEKAR, DEEPAK; CRONQUIST, BRIAN; WURMAN, ZEEV
To: MONOLITHIC 3D INC.
Reel/Frame 053285/0766 →
Continuity (17)
Continuation In Part 16242300 · Jan 8, 2019
Continuation In Part 15922913 · Mar 16, 2018
Continuation In Part 15409740 · Jan 19, 2017
Continuation In Part 15224929 · Aug 1, 2016
Continuation In Part 14514386 · Oct 15, 2014
Continuation 13492382 · Jun 8, 2012
Continuation 13246384 · Sep 27, 2011
Continuation 12900379 · Oct 7, 2010
Continuation In Part 12859665 · Aug 19, 2010
Continuation In Part 12849272 · Aug 3, 2010
Continuation In Part 12847911 · Jul 30, 2010
Continuation In Part 12797493 · Jun 9, 2010
Continuation In Part 12792673 · Jun 2, 2010
Continuation In Part 12706520 · Feb 16, 2010
Continuation In Part 12577532 · Oct 12, 2009
Continuation In Part 12577532 · Oct 12, 2009
Related Publication 20200350310A1 · Nov 5, 2020
Cited By (3)
US 12,327,811 US 12,635,583 US 12,690,447