IP Library Granted Patent US 12,290,724
Granted Patent B2
US 12,290,724 · App. 17/732,292 · Granted May 6, 2025

Golf club heads and methods to manufacture golf club heads

Inventors: Robert R. Parsons (Scottsdale, AZ); Michael R. Nicolette (Scottsdale, AZ); Bradley D. Schweigert (Cave Creek, AZ)
Assignee: PARSONS XTREME GOLF, LLC
A63B53/0466A63B53/04A63B60/02A63B53/0408A63B53/0412A63B53/0433A63B53/0475A63B2053/0491A63B60/54
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Quick Facts
Patent No.
US 12,290,724
App. No.
17/732,292
Granted
May 6, 2025
Kind
B2
Abstract

Embodiments of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a golf club head may include a body portion with an interior cavity, an upper back wall portion, a lower back wall portion, a ledge portion extending from the upper back wall portion to the lower back wall portion, an upper back wall portion thickness, and a lower back wall portion thickness. The golf club head may further include a first mass portion below the ledge portion, a second mass portion above the ledge portion, a polymer material in the interior cavity, a first width of the interior cavity above the ledge portion, a second width of the interior cavity below the ledge portion and above the lower back wall portion thickness, and a third width of the interior cavity below the second width. The third width may be greater than the first width, the second width may be greater than the third width, and the lower back wall portion thickness may be greater than the upper back wall portion thickness at three spaced apart cross sections of the body portion defined by associated planes that intersect a horizontal midplane of the body portion. Other examples and embodiments may be described and claimed.

Claims (67)

1. A golf club head comprising:

a body portion being hollow to define an interior cavity and comprising a first material having a first density, the body portion including a toe portion with a toe portion edge, a heel portion with heel portion edge and a hosel portion, a front portion, a top portion with a top portion edge, a sole portion with a sole portion edge, and a back portion with a back wall portion, the back wall portion comprising:

an upper back wall portion extending from the top portion edge toward the sole portion edge,

a lower back wall portion extending from the sole portion edge toward the top portion edge, and

a ledge portion extending outward from the upper back wall portion to the lower back wall portion,

a mass portion comprising a second material having a second density greater than the first density;

a port on the body portion at or below a horizontal midplane of the body portion and configured to receive the mass portion;

a first width of the interior cavity above the ledge portion;

a second width of the interior cavity below the ledge portion and above the port; and

a third width of the interior cavity below the second width,

wherein the third width is greater than the first width and the second width is greater than the third width at a first cross section of the body portion defined by a first plane intersecting the horizontal midplane,

wherein the third width is greater than the first width and the second width is greater than the third width at a second cross section of the body portion defined by a second plane intersecting the horizontal midplane,

wherein the third width is greater than the first width and the second width is greater than the third width at a third cross section of the body portion defined by a third plane intersecting the horizontal midplane,

wherein a distance between the third plane and the toe portion edge is greater than a distance between the first plane and the toe portion edge,

wherein the second plane is between the first plane and the third plane, and

wherein a distance between the mass portion and the toe portion edge is substantially less than a distance between the mass portion and the heel portion edge.

2. A golf club head as defined in claim 1 further comprising a second mass portion in the hosel portion, the second mass portion made from a third material having a third density greater than the first density.

3. A golf club head as defined in claim 1 , wherein the port includes an at least partially threaded portion, and wherein the mass portion includes an at least partially threaded portion configured to engage the at least partially threaded portion of the port to secure the mass portion in the port.

4. A golf club head as defined in claim 1 further comprising a face portion having a back surface, wherein at least a portion the interior cavity includes a polymer material attached to the back surface of the face portion.

5. A golf club head as defined in claim 1 further comprising a face portion having a back surface, wherein the port is connected to the interior cavity, and wherein a polymer material is injected onto the back surface of the face portion from the port.

6. A golf club head as defined in claim 1 , wherein a width of the ledge portion is greater than a width of the body portion above the horizontal midplane.

7. A golf club head comprising:

a body portion being hollow to define an interior cavity and comprising a first material having a first density, the body portion including a toe portion with a toe portion edge, a heel portion with heel portion edge and a hosel portion, a front portion, a top portion with a top portion edge, a sole portion with a sole portion edge, and a back portion with a back wall portion, the back wall portion comprising:

an upper back wall portion extending from the top portion edge toward the sole portion edge,

a lower back wall portion extending from the sole portion edge toward the top portion edge, and

a ledge portion extending outward from the upper back wall portion to the lower back wall portion,

a face portion coupled to the front portion to enclose the interior cavity, the face portion having a front surface and a back surface;

a first mass portion comprising a second material having a second density greater than the first density;

a second mass portion comprising a third material having a third density different from the first density;

a port on the body portion at or below a horizontal midplane of the body portion and configured to receive the first mass portion or the second mass portion;

a polymer material injected onto the back surface of the face portion from the port;

a first width of the interior cavity above the ledge portion;

a second width of the interior cavity below the ledge portion and above the port; and

a third width of the interior cavity below the second width,

wherein the third width is greater than the first width and the second width is greater than the third width at a first cross section of the body portion defined by a first plane intersecting the horizontal midplane,

wherein the third width is greater than the first width and the second width is greater than the third width at a second cross section of the body portion defined by a second plane intersecting the horizontal midplane,

wherein the third width is greater than the first width and the second width is greater than the third width at a third cross section of the body portion defined by a third plane intersecting the horizontal midplane,

wherein a distance between the second plane and the toe portion edge is greater than a distance between the first plane and the toe portion edge,

wherein a distance between the third plane and the toe portion edge is greater than a distance between the second plane and the toe portion edge, and

wherein the first plane, the second plane, and the third plane are located between the first mass portion and the second mass portion.

8. A golf club head as defined in claim 7 , wherein third density is greater than the first density.

9. A golf club head as defined in claim 7 , wherein the first mass portion comprises a tungsten-based material.

10. A golf club head as defined in claim 7 , wherein the second mass portion is located in the hosel portion.

11. A golf club head as defined in claim 7 , wherein the second mass portion is located in the hosel portion at or proximate to an end portion of a golf club shaft.

12. A golf club head as defined in claim 7 , wherein the polymer material comprises an adhesive configured to adhere to the back surface of the face portion.

13. A golf club head as defined in claim 7 , wherein the first mass portion and the second mass portion have at least one different dimension.

14. A golf club head comprising:

a body portion being hollow to define an interior cavity, the body portion including a toe portion with a toe portion edge, a heel portion with heel portion edge and a hosel portion, a front portion, a top portion with a top portion edge, a sole portion with a sole portion edge, and a back portion with a back wall portion, the back wall portion comprising an upper back wall portion extending from the top portion edge toward the sole portion edge, a lower back wall portion extending from the sole portion edge toward the top portion edge, and a ledge portion extending outward from the upper back wall portion to the lower back wall portion;

a first mass portion below the ledge portion, the first mass portion comprising a threaded portion configured to engage a threaded portion of the body portion;

a second mass portion above the ledge portion, the second mass portion comprising a threaded portion configured to engage a threaded portion of the body portion;

a port below the ledge portion and between the first mass portion and the second mass portion, the port having a threaded bore configured to interchangeably receive the threaded portion of the first mass portion or the threaded portion of the second mass portion;

a polymer material in the interior cavity;

a first width of the interior cavity above the ledge portion;

a second width of the interior cavity below the ledge portion and above the port; and

a third width of the interior cavity below the second width,

wherein the third width is greater than the first width and the second width is greater than the third width at a first cross section of the body portion defined by a first plane intersecting a horizontal midplane of the body portion,

wherein the third width is greater than the first width and the second width is greater than the third width at a second cross section of the body portion defined by a second plane intersecting the horizontal midplane,

wherein the third width is greater than the first width and the second width is greater than the third width at a third cross section of the body portion defined by a third plane intersecting the horizontal midplane,

wherein the first plane, the second plane, and the third plane are spaced apart in a direction between the toe portion edge and the heel portion edge,

wherein a distance between the first mass portion and first plane is less than a distance between the first mass portion and the second plane, and

wherein a distance between the second mass portion and the third plane is less than a distance between the second mass portion and the second plane.

15. A golf club head as defined in claim 14 , wherein the first mass portion comprises a tungsten-based material.

16. A golf club head as defined in claim 14 , wherein the second mass portion is located in the hosel portion.

17. A golf club head as defined in claim 14 , wherein the port is connected to the interior cavity, and wherein the polymer material is injected into the interior cavity from the port.

18. A golf club head as defined in claim 14 further comprising a face portion having a back surface, wherein the port is connected to the interior cavity, and wherein the polymer material is injected onto the back surface of the face portion from the port.

19. A golf club head as defined in claim 14 , wherein the first mass portion and the second mass portion have at least one different physical property.

20. A golf club head as defined in claim 14 , wherein the first mass portion is at or below the horizontal midplane.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2022
From: PARSONS, ROBERT R., MR; NICOLETTE, MICHAEL R., MR; SCHWEIGERT, BRADLEY D., MR
To: PARSONS XTREME GOLF, LLC
Reel/Frame 059768/0490 →
Continuity (76)
Continuation 17205778 · Mar 18, 2021
Continuation 17155486 · Jan 22, 2021
Continuation 16774449 · Jan 28, 2020
Continuation 16179406 · Nov 2, 2018
Continuation In Part 17505795 · Oct 20, 2021
Continuation 17038195 · Sep 30, 2020
Continuation 16365343 · Mar 26, 2019
Continuation 15841022 · Dec 13, 2017
Continuation 15701131 · Sep 11, 2017
Continuation In Part 15685986 · Aug 24, 2017
Continuation 15628251 · Jun 20, 2017
Continuation 15209364 · Jul 13, 2016
Continuation PCTUS2015016666 · Feb 19, 2015
Continuation 14618501 · Feb 10, 2015
Continuation 14589277 · Jan 5, 2015
Continuation 14513073 · Oct 13, 2014
Continuation 14498603 · Sep 26, 2014
Continuation In Part 17458825 · Aug 27, 2021
Continuation 16929552 · Jul 15, 2020
Continuation 15683564 · Aug 22, 2017
Continuation 15598949 · May 18, 2017
Continuation 14711596 · May 13, 2015
Continuation In Part 16376863 · Apr 5, 2019
Continuation 15958288 · Apr 20, 2018
Continuation 15947383 · Apr 6, 2018
Continuation 15842632 · Dec 14, 2017
Continuation 15263018 · Sep 12, 2016
Continuation 15043090 · Feb 12, 2016
Continuation In Part 17038155 · Sep 30, 2020
Continuation 16351143 · Mar 12, 2019
Continuation 15842583 · Dec 14, 2017
Continuation 15631610 · Jun 23, 2017
Continuation 15360707 · Nov 23, 2016
Continuation 15043106 · Feb 12, 2016
Continuation In Part 16785336 · Feb 7, 2020
Continuation 15703639 · Sep 13, 2017
Continuation In Part 15484794 · Apr 11, 2017
Continuation In Part 17557242 · Dec 21, 2021
Continuation 16388619 · Apr 18, 2019
Continuation 15842591 · Dec 14, 2017
Continuation PCTUS2016042072 · Jul 13, 2016
Continuation 15188718 · Jun 21, 2016
Continuation In Part 17682476 · Feb 28, 2022
Continuation 17099362 · Nov 16, 2020
Continuation 16820136 · Mar 16, 2020
Continuation 16590105 · Oct 1, 2019
Continuation In Part 17178989 · Feb 18, 2021
Continuation 16789167 · Feb 12, 2020
Continuation In Part 17505813 · Oct 20, 2021
Continuation 17161987 · Jan 29, 2021
Provisional Application 62581456 · Nov 3, 2017
Provisional Application 61942515 · Feb 20, 2014
Provisional Application 61945560 · Feb 24, 2014
Provisional Application 61948839 · Mar 6, 2014
Provisional Application 61952470 · Mar 13, 2014
Provisional Application 61992555 · May 13, 2014
Provisional Application 62010836 · Jun 11, 2014
Provisional Application 62011859 · Jun 13, 2014
Provisional Application 62032770 · Aug 4, 2014
Provisional Application 62041538 · Aug 25, 2014
Provisional Application 62118403 · Feb 19, 2015
Provisional Application 62159856 · May 11, 2015
Provisional Application 62209780 · Aug 25, 2015
Provisional Application 62277636 · Jan 12, 2016
Provisional Application 62275443 · Jan 6, 2016
Provisional Application 62276358 · Jan 8, 2016
Provisional Application 62321652 · Apr 12, 2016
Provisional Application 62343739 · May 31, 2016
Provisional Application 62908467 · Sep 30, 2019
Provisional Application 62903467 · Sep 20, 2019
Provisional Application 62877934 · Jul 24, 2019
Provisional Application 62877915 · Jul 24, 2019
Provisional Application 62865532 · Jun 24, 2019
Provisional Application 62826310 · Mar 29, 2019
Provisional Application 62814959 · Mar 7, 2019
Related Publication 20220249926A1 · Aug 11, 2022
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