IP Library Granted Patent US 12,250,024
Granted Patent B2
US 12,250,024 · App. 17/947,045 · Granted Mar 11, 2025

Data processing systems including optical communication modules

Inventors: Peter Johannes Winzer (Aberdeen, NJ); Brett Michael Dunn Sawyer (Pasadena, CA); Ron Zhang (Sunnyvale, CA); Peter James Pupalaikis (Ramsey, NJ); Clinton Randy Giles (Watchung, NJ); Guilhem de Valicourt (Jersey City, NJ); Jonathan Proesel (Mount Vernon, NY)
Assignee: Nubis Communications, Inc.
H04B10/25
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Quick Facts
Patent No.
US 12,250,024
App. No.
17/947,045
Granted
Mar 11, 2025
Kind
B2
Abstract

A system includes a housing and a first circuit board positioned inside the housing. The housing has a top panel, a bottom panel, a left side panel, a right side panel, a front panel, and a rear panel. The front panel is at an angle relative to the bottom panel in which the angle is in a range from 30 to 150°. The first circuit board has a length, a width, and a thickness, in which the length is at least twice the thickness, the width is at least twice the thickness, and the first circuit board has a first surface defined by the length and the width. The first surface of the first circuit board is at a first angle relative to the bottom panel in which the first angle is in a range from 30 to 150°. The first surface of the first circuit board is substantially parallel to the front panel or at a second angle relative to the front panel in which the second angle is less than 60°. The system includes a first data processing module and a first optical interconnect module both electrically coupled to the first circuit board. The optical interconnect module is configured to receive first optical signals from a first optical link, convert the first optical signals to first electrical signals, and transmit the first electrical signals to the first data processing module.

Claims (116)

1. A system comprising:

a housing comprising a bottom panel and a front panel, wherein the front panel is at an angle relative to the bottom panel in which the angle is in a range from 30° to 150°;

a first circuit board positioned inside the housing, in which the first circuit board has a length, a width, and a thickness, wherein the length is at least twice the thickness, the width is at least twice the thickness, and the first circuit board has a first surface defined by the length and the width,

wherein the first surface of the first circuit board is at a first angle relative to the bottom panel in which the first angle is in a range from 30° to 150°,

wherein the first surface of the first circuit board is substantially parallel to the front panel or at a second angle relative to the front panel when the front panel is closed in which the second angle is less than 60°;

a first data processing module electrically coupled to the first circuit board; and

a first optical interconnect module electrically coupled to the first circuit board, in which the optical interconnect module is configured to receive first optical signals from a first optical link, convert the first optical signals to first electrical signals, and transmit the first electrical signals to the first data processing module.

2. The system of claim 1 , comprising a second circuit board that has a length, a width, and a thickness, in which the length is at least twice the thickness, the width is at least twice the thickness, and the second circuit board has a first surface defined by the length and the width,

wherein the first surface of the second circuit board is substantially parallel to the bottom panel or at an angle relative to the bottom panel in which the angle is less than 20°, and the second circuit board is electrically coupled to the first circuit board.

3. The system of claim 2 in which the second circuit board comprises a motherboard, the first circuit board comprises a daughter card, and the motherboard is configured to provide electrical power to the daughter card.

4. The system of claim 1 in which the front panel is spaced apart from the rear panel at a mean distance of at least 12 inches, and the first circuit board is spaced apart from the front panel at a mean distance of less than 4 inches.

5. The system of claim 1 in which the first data processing module comprises at least a network switch, a central processor unit, a graphics processor unit, a tensor processing unit, a neural network processor, an artificial intelligence accelerator, a digital signal processor, a microcontroller, an application specific integrated circuit (ASIC), or a data storage device.

6. The system of claim 5 in which the first data processing module is capable of processing data from the first optical interconnect module at a rate of at least 25 gigabits per second.

7. The system of claim 5 in which the first data processing module comprises an integrated circuit or a system on a chip (SoC) that includes at least one million transistors.

8. The system of claim 1 in which the system comprises a rackmount server, the housing comprises an enclosure for the rackmount server, and the rackmount server has an n rack unit form factor, and n is an integer in a range from 1 to 8.

9. The system of claim 1 in which the first data processing module is mounted on a substrate, and the substrate is electrically coupled to the first circuit board.

10. The system of claim 1 in which the first optical interconnect module is releasably coupled to the first circuit board.

11. The system of claim 10 in which a socket is mounted on the first circuit board, and the first optical interconnect module is releasably coupled to the socket.

12. The system of claim 1 in which the first optical interconnect module comprises a photonic integrated circuit mounted on a substrate, and the substrate is electrically coupled to the first circuit board.

13. The system of claim 1 in which the first optical interconnect module comprises a connector part that enables one or more optical fibers to be releasably connected to the first optical interconnect module.

14. The system of claim 1 in which the optical interconnect module is mounted on the first surface of the first circuit board, and the first surface faces the rear panel and away from the front panel.

15. The system of claim 14 in which the first circuit board defines a first opening, the front panel defines a second opening, the system comprises an optical path that passes through the first and second openings and enables the first optical signals from the first optical link to be transmitted to the first optical interconnect module.

16. The system of claim 1 in which the first electrical signals comprise first serial electrical signals, and the system comprises:

a first serializer/deserializer configured to generate a set of first parallel electrical signals based on the first serial electrical signals, and condition the first parallel electrical signals; and

a second serializer/deserializer configured to generate a second serial electrical signal based on the set of first parallel electrical signals;

wherein the first data processing module is configured to process data carried in the second serial electrical signal.

17. The system of claim 16 , comprising a third serializer/deserializer configured to generate a set of second parallel electrical signals based on the second serial electrical signal;

wherein the first data processing module is configured to process data carried by the set of second parallel electrical signals.

18. The system of claim 17 in which the third serializer/deserializer is embedded in the first data processing module.

19. The system of claim 1 in which the first optical interconnect module comprises a photonic integrated circuit and a first optical connector optically coupled to the photonic integrated circuit, the first optical connector is configured to releasably connect with a second optical connector that is coupled to a bundle of at least 100 optical fibers, and the first optical connector is configured to provide at least 100 optical paths to enable optical signals from the bundle of optical fibers to be coupled to the photonic integrated circuit.

20. The system of claim 1 in which the first optical interconnect module comprises an array of grating couplers, a plurality of optical waveguides coupled to the array of grating couplers, and a plurality of photodetectors coupled to the plurality of optical waveguides.

21. The system of claim 20 wherein the first optical interconnect module comprises a photonic integrated circuit and an optical fiber connector coupled to the photonic integrated circuit,

wherein the photonic integrated circuit comprises the array of grating couplers, the plurality of optical waveguides, and the plurality of photodetectors, and

wherein the optical fiber connector comprises an array of lenses configured to focus light to or from the grating couplers.

22. The system of claim 1 wherein the first data processing module is mounted directly or indirectly on the first circuit board.

23. The system of claim 22 wherein the first data processing module is mounted on the first circuit board.

24. The system of claim 22 wherein the first data processing module is mounted on a substrate or another circuit board, and the substrate or the other circuit board is mounted on the first circuit board.

25. The system of claim 1 wherein the first data processing module is supported by the first circuit board.

26. The system of claim 25 , comprising a heatsink for dissipating heat from the data processing module, and the heatsink is also supported by the first circuit board.

27. The system of claim 1 wherein the first data processing module communicates with the first optical interconnect module through electrical connectors or traces, and a majority of the connectors or traces are on or in the first circuit board.

28. The system of claim 1 wherein the first data processing module communicates with the first optical interconnect module through electrical connectors or traces, wherein each electrical connector or trace consists of a first portion followed by a second portion, the length of the first portion being longer than the length of the second portion, and wherein the first portion is completely on or in the first circuit board.

29. The system of claim 1 wherein the first data processing module communicates with the first optical interconnect module through electrical connectors or traces that are on or in the first circuit board and not on or in any other circuit board or substrate except for circuit board(s) or substrate(s), if any, that is/are positioned between the first data processing module and the first circuit board.

30. The system of claim 1 wherein the first data processing module has a main surface that is substantially parallel to a main surface of the first circuit board.

31. A system comprising:

a housing comprising a bottom panel and a front panel, the front panel comprising a plurality of optical connector parts, each optical connector part is configured to be optically coupled to an external optical fiber cable and an internal optical fiber cable;

a first circuit board or a first substrate positioned in the housing, in which the first circuit board or the first substrate is oriented at an angle relative to the bottom panel in which the angle is in a range from 30° to 150°;

wherein the first circuit board or the first substrate is substantially parallel to the front panel or at an angle relative to the front panel in which the angle is less than 60°;

a plurality of optical interconnect modules electrically coupled to the first circuit board; and

a plurality of internal optical fiber cables, in which each internal optical fiber cable is optically coupled to one of the optical interconnect modules and a corresponding optical connector part on the front panel.

32. The system of claim 31 wherein the front panel of the housing is configured to be movable between a closed position and an open position, when the front panel is at the closed position the first circuit board or the first substrate is positioned behind the front panel and substantially parallel to the front panel or at an angle relative to the front panel in which the angle is less than 60°.

33. A rackmount system configured to be placed on a rack during operation, the rackmount system comprising:

a housing comprising a front panel, in which the housing defines a front opening when the front panel is opened;

a first circuit board or a first substrate positioned in the housing;

a data processing module electrically coupled to the first circuit board or the first substrate, in which the data processing module has a throughput of at least 100 gigabits per second; and

a plurality of optical interface modules electrically coupled to a first surface of the first circuit board or the first substrate, in which at least one of the plurality of optical interface modules are configured to receive first optical signals, convert the first optical signals to first electrical signals, and transmit the first electrical signals to the data processing module, and at least one of the plurality of optical interface modules are configured to receive second electrical signals from the data processing module, convert the second electrical signals to second optical signals, and output the second optical signals;

wherein the first surface of the first circuit board or the first substrate is oriented to face towards the front opening to allow the optical interface modules to be accessed after the front panel is opened without removing the rackmount system from the rack, in which accessing the optical interface module includes at least one of attaching the optical interface module to the first circuit board or the first substrate, or removing the optical interface module from the first circuit board or the first substrate.

34. An apparatus comprising:

a co-packaged optical module comprising:

a photonic integrated circuit;

an optical connector coupled to a first surface of the photonic integrated circuit; and

a first set of at least two electrical integrated circuits that are coupled to the first surface of the photonic integrated circuit;

wherein the first set of at least two electrical integrated circuit comprises three electrical integrated circuits that surround three sides of the optical connector along a plane parallel to the first surface of the photonic integrated circuit.

35. The apparatus of claim 34 in which the three electrical integrated circuits comprise two electrical integrated circuits that are positioned on opposite sides of the optical connector along a plane parallel to the first surface of the photonic integrated circuit.

36. The apparatus of claim 34 in which the co-packaged optical module comprises:

a substrate, in which the photonic integrated circuit is mounted on the substrate, and

a second set of at least one electrical integrated circuit mounted on the substrate and electrically coupled to the photonic integrated circuit through one or more signal conductors and/or traces.

37. The apparatus of claim 34 in which the photonic integrated circuit comprises at least one of a photodetector or an optical modulator, and the first set of at least one integrated circuit comprises at least one of a transimpedance amplifier configured to amplify a current generated by the photodetector or a driver configured to drive the optical modulator.

38. The apparatus of claim 37 in which the second set of at least one electrical integrated circuit comprises a serializers/deserializers module.

39. The apparatus of claim 34 in which the photonic integrated circuit comprises a silicon substrate and an active layer at a second surface that is opposite to the first surface relative to the photonic integrated circuit,

wherein the active layer comprises grating couplers, and at least one of photodetectors or optical modulators,

wherein the optical connector is optically coupled to the grating couplers using backside illumination; and

wherein the first set of at least one electrical integrated circuits is coupled to the at least one of photodetectors or optical modulators using through silicon vias.

40. An apparatus comprising:

a co-packaged optical module comprising:

a photonic integrated circuit;

an optical connector coupled to a first surface of the photonic integrated circuit;

a first set of at least one electrical integrated circuit that is coupled to a second surface of the photonic integrated circuit, in which the second surface is opposite to the first surface relative to the photonic integrated circuit;

wherein the photonic integrated circuit comprises an active layer at the first surface, the active layer comprises grating couplers, and at least one of photodetectors or optical modulators;

wherein the optical connector has a footprint that overlaps a footprint of the grating couplers;

wherein the at least one of photodetectors or optical modulators are spaced apart from the grating couplers; and

wherein the first set of at least one electrical integrated circuits is coupled to the at least one of photodetectors or optical modulators using through silicon vias.

41. The apparatus of claim 40 in which the photonic integrated circuit comprises a silicon substrate and an active layer at the second surface,

wherein the active layer comprises grating couplers, and at least one of photodetectors or optical modulators,

wherein the optical connector is optically coupled to the grating couplers using backside illumination; and

wherein the at least one of photodetectors or optical modulators are spaced apart from the grating couplers, and the first set of at least one electrical integrated circuits is electrically coupled to the at least one of photodetectors or optical modulators.

42. The apparatus of claim 40 in which the photonic integrated circuit comprises at least one of a photodetector or an optical modulator, and the first set of at least one integrated circuit comprises at least one of a transimpedance amplifier configured to amplify a current generated by the photodetector or a driver configured to drive the optical modulator.

43. The apparatus of claim 42 in which the co-packaged optical module comprises:

a substrate, in which the photonic integrated circuit is mounted on the substrate, and

a second set of at least one electrical integrated circuit mounted on the substrate and electrically coupled to the photonic integrated circuit through one or more signal conductors and/or traces.

44. The apparatus of claim 43 in which the second set of at least one electrical integrated circuit comprises a serializers/deserializers module.

45. The system of claim 31 , comprising at least one inlet fan configured to push at least a first portion of inlet air toward at least one of (i) the plurality of optical interconnect modules, or (ii) at least one first heat dissipating device thermally coupled to the plurality of optical interconnect modules.

46. The system of claim 45 in which the at least one inlet fan is configured to push at least a second portion of the inlet air toward at least one of (i) the data processing module, or (ii) at least one second heat dissipating device thermally coupled to the data processing module.

47. The system of claim 45 in which at least one of (i) at least one inlet fan is attached to a portion of the front panel, or (ii) at least one inlet fan is positioned near the front panel in which at least a portion of a fan blade of the at least one inlet fan is within a first distance from the front panel for at least some time period during operation of the at least one inlet fan, the first distance is less than one-fourth of a second distance between the front panel and a rear panel.

48. The apparatus of claim 34 in which the first set of at least one electrical integrated circuit comprises four electrical integrated circuits that surround four sides of the optical connector along a plane parallel to the first surface of the photonic integrated circuit.

49. An apparatus comprising:

a co-packaged optical module comprising:

a photonic integrated circuit;

an optical connector coupled to a first surface of the photonic integrated circuit; and

a first set of at least two electrical integrated circuits that are coupled to the first surface of the photonic integrated circuit;

wherein the photonic integrated circuit comprises a silicon substrate and an active layer at a second surface that is opposite to the first surface relative to the photonic integrated circuit,

wherein the active layer comprises grating couplers, and at least one of photodetectors or optical modulators;

wherein the optical connector is optically coupled to the grating couplers using backside illumination; and

wherein the first set of at least one electrical integrated circuits is coupled to the at least one of photodetectors or optical modulators using through silicon vias.

50. The apparatus of claim 49 wherein the co-packaged optical module comprises:

a substrate, wherein the photonic integrated circuit is mounted on the substrate, and

a second set of at least one electrical integrated circuit mounted on the substrate and electrically coupled to the photonic integrated circuit through one or more signal conductors and/or traces.

51. An apparatus comprising:

a co-packaged optical module comprising:

a photonic integrated circuit;

an optical connector coupled to a first surface of the photonic integrated circuit;

a first set of at least one electrical integrated circuit that is coupled to a second surface of the photonic integrated circuit, wherein the second surface is opposite to the first surface relative to the photonic integrated circuit;

wherein the photonic integrated circuit comprises a silicon substrate and an active layer at the second surface;

wherein the active layer comprises grating couplers, and at least one of photodetectors or optical modulators;

wherein the optical connector is optically coupled to the grating couplers using backside illumination; and

wherein the at least one of photodetectors or optical modulators are spaced apart from the grating couplers, and the first set of at least one electrical integrated circuits is electrically coupled to the at least one of photodetectors or optical modulators.

52. The apparatus of claim 51 wherein the photonic integrated circuit comprises at least one of a photodetector or an optical modulator, and the first set of at least one integrated circuit comprises at least one of a transimpedance amplifier configured to amplify a current generated by the photodetector or a driver configured to drive the optical modulator.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2026
From: NUBIS COMMUNICATIONS, INC.
To: CIENA CORPORATION
Reel/Frame 073911/0036 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 21, 2024
From: WINZER, PETER JOHANNES; DUNN SAWYER, BRETT MICHAEL; ZHANG, RON; PUPALAIKIS, PETER JAMES; GILES, CLINTON RANDY; DE VALICOURT, GUILHEM; PROESEL, JONATHAN
To: NUBIS COMMUNICATIONS, INC.
Reel/Frame 067800/0162 →
Continuity (4)
Provisional Application 63245559 · Sep 17, 2021
Provisional Application 63245011 · Sep 16, 2021
Provisional Application 63245005 · Sep 16, 2021
Related Publication 20230077979A1 · Mar 16, 2023
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