IP Library › Granted Patent US 12,300,786
Granted Patent B1
US 12,300,786 · App. 18/747,106 · Granted May 13, 2025

Electrolyte including electrolyte solvent, fluoroether, and bis(fluorosulfonyl) imide salt, and lithium metal electrochemical cells including the same

Inventors: Junhua Song (Sudbury, MA); Junzheng Chen (Concord, MA); Dhanya Puthusseri (Millis, MA); Frank Yongzhen Fan (Arlington, MA)
Assignee: 24M Technologies, Inc.
H01M10/0568H01M4/382H01M4/5825H01M4/625H01M10/052H01M10/0562H01M10/0567H01M2004/027H01M2004/028H01M2300/0034H01M2300/0037H01M2300/0068
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Quick Facts
Patent No.
US 12,300,786
App. No.
18/747,106
Granted
May 13, 2025
Kind
B1
Abstract

Systems, devices, and methods described herein relate to electrolyte formulations and the incorporation thereof into batteries. In some aspects, an electrolyte composition can comprise between about 10 wt % and about 42 wt % of an electrolyte solvent, between about 13 wt % and about 59 wt % of a fluoroether. In some embodiments, the electrolyte solvent can make up between about 26 wt % and about 39 wt % of the composition. In some embodiments, the fluoroether can make up between about 18 wt % and about 36 wt % of the composition. In some embodiments, the composition can include between about 0.5 wt % and about 1.5 wt % of a first additive. In some embodiments, the composition can include between about 0.5 wt % and about 5 wt % of a second additive.

Claims (52)

1. A composition, comprising:

about 10 wt % to about 42 wt % of an electrolyte solvent;

about 13 wt % to about 27 wt % of a fluoroether (FE); and

a salt including bis(fluorosulfonyl)imide ions, wherein the FE includes a compound having the following structure:

where n 1 and n 2 each have values between 1 and 5, X=F, Br, Cl, or I, and n=1.

2. The composition of claim 1 , wherein the salt is about 22 wt % to about 45 wt % of the composition.

3. The composition of claim 1 , wherein the salt is about 22 wt % to about 35 wt % of the composition.

4. The composition of claim 1 , wherein the salt includes lithium bis(fluorosulfonyl)imide (LiFSI).

5. The composition of claim 1 , wherein X=F, n 1 =1, and n 2 =1.

6. The electrochemical cell of claim 1 , wherein the FE is 20 wt % to about 27 wt % of the liquid electrolyte.

7. A composition, comprising:

about 10 wt % to about 42 wt % of an electrolyte solvent;

about 13 wt % to about 43 wt % of a fluoroether (FE); and

about 22 wt % to about 43 wt % of a salt including bis(fluorosulfonyl)imide ions, wherein the FE includes a compound having the following structure:

where n 1 and n 2 each have values between 1 and 5, X=F, Br, Cl, or I, and n=1.

8. The composition of claim 7 , wherein the FE is about 18 wt % to about 36 wt % of the composition.

9. The composition of claim 7 , wherein X=F.

10. The composition of claim 7 , wherein n 1 =1 and n 2 =1.

11. The composition of claim 7 , wherein the FE is about 13 wt % to about 27 wt % of the composition.

12. The composition of claim 7 , wherein the salt includes lithium bis(fluorosulfonyl)imide (LiFSI).

13. The composition of claim 7 , wherein the salt includes sodium bis(fluorosulfonyl)imide (NaFSI).

14. The composition of claim 7 , wherein the electrolyte solvent is about 13 wt % to about 39 wt % of the composition.

15. The composition of claim 7 , wherein the electrolyte solvent comprises at least one of:

1,2-dimethoxyethane, bis-(2-fluoro-ethyl)-ether, 1,2-diethoxyethane, bis(2-methoxyethyl) ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, diethyl ether, dipropyl ether, 1,2-dipropoxyethane, dibutoxyethane, 1,2-diethoxypropane, dimethyl carbonate, 1,3-dioxolane, 1,4-dioxolane, ethyl methyl carbonate, diethyl carbonate, dimethyl sulfoxide, ethyl vinyl sulfone, tetramethylene sulfone, ethyl methyl sulfone, ethylene carbonate, vinylene carbonate, fluoroethylene carbonate, 4-vinyl-1,3-dioxolan-2-one, dimethyl sulfone, methyl butyrate, ethyl propionate, trimethyl phosphate, triethyl phosphate, gamma-butyrolactone, 4-methylene-1,3-dioxolan-2-one, methylene ethylene carbonate, 4,5-dimethylene-1,3-dioxolan-2-one, allyl ether, triallyl amine, triallyl cyanurate, triallyl isocyanurate, water, carbonate, fluoroether, fluorobutane, tetrahydropyran, dimethyl carbonate, 1,3-dioxolane, ethyl methyl carbonate, diethyl carbonate, dimethyl sulfoxide, ethyl vinyl sulfone, tetramethylene sulfone, ethyl methyl sulfone, ethylene carbonate, vinylene carbonate, or fluoroethylene carbonate.

16. The composition of claim 7 , wherein the composition has a conductivity of at least about 7 mS/cm.

17. The composition of claim 7 , further comprising at least one of a polymer, polyvinylidene fluoride (PVDF), poly(vinylidene fluoride-hexafluoropropylene) (PVDF-HFP), polyimide (PI), carboxymethyl cellulose (CMC), poly(acrylic acid) (PAA), polyethylene glycol (PEG), polyaniline (PANI), polyacrylonitrile (PAN), poly(methyl methacrylate) (PMMA), polypropylene carbonate (PPC), polyvinylpyrrolidone (PVP), poly(vinyl alcohol) (PVA), polydimethylsiloxane (PDMS).

18. The composition of claim 7 , further comprising:

about 0.5 wt % to about 5 wt % polyethylene glycol.

19. The composition of claim 7 , further comprising at least one of:

lithium bis(fluorosulfonyl)imide (F 2 LiNO 4 S 2 ), lithium bis(trifluoromethylsulfonyl)imide (LiC 2 F 6 NO 4 S 2 ), lithium bis(oxalato)borate, lithium hexafluorophosphate (LiPF 6 ), lithium hexafluoroarsenate (LiAsF 6 ), lithium bis(trifluoromethane) sulfonimide (LiN(SO 2 CF 3 ) 2 ), lithium trifluoromethanesulfonate (LiCF 3 SO 3 ), lithium perchlorate (LiClO 4 ), lithium difluoro oxalato borate (LiBF 2 (C 2 O 4 )), lithium iodide (LiI), lithium bromide (LiBr), lithium chloride (LiCl), lithium hydroxide (LiOH), lithium nitrate (LiNO 3 ), lithium 2-trifluoromethyl-4,5-dicyanoimidazole (LiTDI), lithium sulfate (LiSO 4 ), lithium difluorophosphate (LiPO 2 F 2 ), or lithium tetrafluoroborate (LiBF 4 ).

20. The composition of claim 19 , wherein the salt includes LiBF 4 in addition to bis(fluorosulfonyl)imide ions, the LiBF 4 in a range of about 4 wt % to about 19 wt % of the composition.

21. The composition of claim 7 , further comprising a solid-state electrolyte.

22. The composition of claim 21 , wherein the solid-state electrolyte includes at least one of oxide-based solid electrolyte materials including a garnet structure, a perovskite structure, a phosphate-based Lithium Super Ionic Conductor (LISICON) structure, a La 0.51 Ti 0.34 TiO 2.94 , Li 1.3 Al 0.3 Ti 1.7 (PO 4 ) 3 , Li 1.4 A 0.4 Ti 1.6 (PO 4 ) 3 , Li 7 La 3 Zr 2 O 12 , Li 6.66 La 3 Zr 1.6 Ta 0.4 O 12.9 , (LLZO), 50Li 4 SiO 4 ·50Li 3 BO 3 , Li 2.9 PO 3.3 N 0.46 (lithium phosphorousoxynitride, LiPON), Li 3.6 Si 0.6 P 0.4 O 4 , Li 3 BN 2 , Li 3 BO 3 —Li 2 SO 4 , Li 3 BO 3 —Li 2 SO 4 —Li 2 CO 3 (LIBSCO, pseudo-ternary system), and/or sulfide contained solid electrolyte including a thio-LISICON structure, a glassy structure and a glass-ceramic structure such as Li 1.07 A 0.69 Ti 1.46 (PO 4 ) 3 , Li 1.5 Al 0.5 Ge 1.5 (PO 4 ) 3 , Li 10 GeP 2 S 12 (LGPS), 30Li 2 S·26B 2 S 3.44 LiI, 63Li 2 S·36SiS 2.1 Li 3 PO 4 , 57Li 2 S 38 SiS 25 Li 4 SiO 4 , 70Li 2 S30P 2 S 5 , 50Li 2 S50GeS 2 , Li 7 P 3 S 11 , Li 3.25 P 0.95 S 4 , and L 9.54 Si 1.74 P 1.44 S 11.7 C 10.3 , lithium argyrodite Li 6 PS 5 X where X=Cl, Br and/or halide electrolytes Li 3−x M 1−x X 6 where M=Y, Er, In, Yb, Ho and X=Cl, Br, I, F and/or closo-type complex hydride solid electrolyte, LiBH 4 —LiI, LiBH 4 —LiNH 2 , LiBH 4 —P 2 S 5 , Li(CB x H x+1 )—LiI where x is an integer, or Li(CB 9 H 10 )—LiI.

23. The composition of claim 7 , further comprising:

about 0.5 wt % to about 1.5 wt % of a first additive.

24. The composition of claim 23 , wherein the first additive includes at least one of:

lithium bis(fluorosulfonyl)imide (F 2 LiNO 4 S 2 ), lithium bis(trifluoromethylsulfonyl)imide (LiC 2 F 6 NO 4 S 2 ), lithium bis(oxalato)borate, lithium hexafluorophosphate (LiPF 6 ), lithium hexafluoroarsenate (LiAsF 6 ), lithium bis(trifluoromethane) sulfonimide (LiN(SO 2 CF 3 ) 2 ), lithium trifluoromethanesulfonate (LiCF 3 SO 3 ), lithium perchlorate (LiClO 4 ), lithium difluoro oxalato borate (LiBF 2 (C 2 O 4 )), lithium iodide (LiI), lithium bromide (LiBr), lithium chloride (LiCl), lithium hydroxide (LiOH), lithium nitrate (LiNO 3 ), lithium 2-trifluoromethyl-4,5-dicyanoimidazole (LiTDI), lithium sulfate (Li 2 SO 4 ), lithium tetrafluoroborate (LiBF 4 ), or lithium difluorophosphate (LiPO 2 F 2 ).

25. The composition of claim 23 , further comprising:

about 0.5 wt % to about 5 wt % of a second additive, the second additive being different from the first additive.

26. An electrochemical cell, comprising:

a lithium metal anode;

a cathode;

a separator disposed between the anode and the cathode; and

a liquid electrolyte, the liquid electrolyte comprising:

about 10 wt % to about 42 wt % of an electrolyte solvent;

about 13 wt % to about 27 wt % of a fluoroether (FE); and

about 22 wt % to about 35 wt % of a salt including bis(fluorosulfonyl)imide ions.

27. The electrochemical cell of claim 26 , wherein the cathode includes a lithium iron phosphate (LFP) cathode.

28. The electrochemical cell of claim 27 , wherein the cathode further includes conductive carbon.

29. The electrochemical cell of claim 26 , wherein the FE includes a compound having the following structure:

where n 1 and n 2 can each have values between 1 and 5, X=F, Br, Cl, or I, and n=1-5 per molecule.

30. The electrochemical cell of claim 29 , wherein the FE is 20 wt % to about 27 wt % of the liquid electrolyte.

Assignments (3)
CONFIRMATORY LICENSE Recorded Jul 14, 2026
From: 24M TECHNOLOGIES, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 075257/0515 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2024
From: SONG, JUNHUA; CHEN, JUNZHENG; PUTHUSSERI, DHANYA; FAN, FRANK YONGZHEN
To: 24M TECHNOLOGIES, INC.
Reel/Frame 069153/0264 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2024
From: SONG, JUNHUA; CHEN, JUNZHENG; PUTHUSSERI, DHANYA; FAN, FRANK YONGZHEN
To: 24M TECHNOLOGIES, INC.
Reel/Frame 068666/0602 →
Continuity (3)
Provisional Application 63633426 · Apr 12, 2024
Provisional Application 63545692 · Oct 25, 2023
Provisional Application 63545402 · Oct 24, 2023
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