IP Library › Granted Patent US 10,056,399
Granted Patent B2
US 10,056,399 · App. 15/445,579 · Granted Aug 21, 2018

Three-dimensional memory devices containing inter-tier dummy memory cells and methods of making the same

Inventors: Xiying Costa (San Jose, CA); Daxin Mao (Cupertino, CA); Christopher Petti (Mountain View, CA); Dana Lee (Saratoga, CA); Yao-Sheng Lee (Tampa, FL)
Assignee: SANDISK TECHNOLOGIES LLC
H01L27/11524H01L27/1157H01L27/11519H01L27/11556H01L27/11565H01L27/11582
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Quick Facts
Patent No.
US 10,056,399
App. No.
15/445,579
Granted
Aug 21, 2018
Kind
B2
Abstract

A three-dimensional memory device includes a first alternating stack of first insulating layers and first electrically conductive layers, a first memory opening fill structure extending through the first alternating stack and including a first memory film and a first vertical semiconductor channel, a joint-level electrically conductive layer overlying the first alternating stack, at least one joint-level doped semiconductor portion contacting a top surface of the first vertical semiconductor channel and located within, and electrically isolated from, the joint-level electrically conductive layer, a second alternating stack of second insulating layers and second electrically conductive layers located over the joint-level electrically conductive layer, and a second memory opening fill structure extending through the second alternating stack and including a second memory film and a second vertical semiconductor channel that is laterally surrounded by the second memory film and vertically extends into the at least one joint-level doped semiconductor portion.

Claims (83)

1. A three-dimensional memory device comprising:

a first alternating stack of first insulating layers and first electrically conductive layers located over a substrate;

a first memory opening fill structure extending through the first alternating stack and comprising a first memory film and a first vertical semiconductor channel that is laterally surrounded by the first memory film;

a joint-level electrically conductive layer overlying the first alternating stack;

at least one joint-level doped semiconductor portion contacting a top surface of the first vertical semiconductor channel and located within, and electrically isolated from, the joint-level electrically conductive layer;

a second alternating stack of second insulating layers and second electrically conductive layers located over the joint-level electrically conductive layer;

a second memory opening fill structure extending through the second alternating stack and comprising a second memory film and a second vertical semiconductor channel that is laterally surrounded by the second memory film and vertically extends into the at least one joint-level doped semiconductor portion, wherein the first memory film and the second memory film are vertically spaced from each other by the at least one joint-level doped semiconductor portion;

a first annular dielectric spacer having a first material composition, contacting a top surface of the first memory film, and laterally surrounding the at least one joint-level doped semiconductor portion; and

a second annular dielectric spacer having a second material composition, contacting at least one of a top surface and an outer sidewall of the first annular dielectric spacer and a bottom surface of the second alternating stack, and laterally surrounding the at least one joint-level doped semiconductor portion, wherein the second material composition is different from the first material composition.

2. The three-dimensional memory device of claim 1 , wherein the first annular dielectric spacer is located at a same level as, and laterally surrounded by, the joint-level electrically conductive layer.

3. The three-dimensional memory device of claim 2 , further comprising:

a joint-level insulating layer overlying the joint-level electrically conductive layer;

an additional joint-level electrically conductive layer overlying the joint-level insulating layer and underlying the second alternating stack,

wherein the joint-level insulating layer and the additional joint-level electrically conductive layer are laterally spaced from the at the one joint-level doped semiconductor portion at least by a respective one of the first and second annular dielectric spacers.

4. The three-dimensional memory device of claim 3 , wherein

the at least one joint-level doped semiconductor portion comprises a first joint-level doped semiconductor portion and a second joint-level doped semiconductor portion.

5. The three-dimensional memory device of claim 3 , wherein:

the at least one joint-level doped semiconductor portion comprises a first joint-level doped semiconductor portion; a second joint-level doped semiconductor portion, and a third joint-level doped semiconductor portion;

the first annular dielectric spacer and the first joint-level doped semiconductor portion are located at a level of the joint-level electrically conductive layer;

the second annular dielectric spacer and the second joint-level doped semiconductor portion are located at a level of the joint-level insulator layer; and

a third annular dielectric spacer and the third joint-level doped semiconductor portion are located at a level of the additional joint-level electrically conductive layer.

6. The three-dimensional memory device of claim 2 , wherein:

a bottommost surface of the at least one joint-level doped semiconductor portion contacts a top surface of the first vertical semiconductor channel;

a topmost surface of the at least one joint-level doped semiconductor portion contacts a bottom surface of the second memory film;

a recessed surface of the at least one joint-level doped semiconductor portion contacts a bottommost surface of the second vertical semiconductor channel; and

the at least one annular dielectric spacer has greater lateral extent than the first memory film and the second memory film.

7. The three-dimensional memory device of claim 1 , wherein:

the three-dimensional memory device comprises a monolithic three-dimensional NAND memory device;

the first and second electrically conductive layers comprise, or are electrically connected to, a respective word line of the monolithic three-dimensional NAND memory device;

the substrate comprises a silicon substrate;

the monolithic three-dimensional NAND memory device comprises an array of monolithic three-dimensional NAND strings over the silicon substrate;

at least one memory cell in a first device level of the array of monolithic three-dimensional NAND strings is located over another memory cell in a second device level of the array of monolithic three-dimensional NAND strings;

the silicon substrate contains an integrated circuit comprising a driver circuit for the memory device located thereon;

the first and second electrically conductive layers comprise a plurality of control gate electrodes having a strip shape extending substantially parallel to the top surface of the substrate, the plurality of control gate electrodes comprise at least a first control gate electrode located in the first device level and a second control gate electrode located in the second device level; and

the array of monolithic three-dimensional NAND strings comprises:

a plurality of semiconductor channels, wherein at least one end portion of each of the plurality of semiconductor channels extends substantially perpendicular to a top surface of the substrate; and

a plurality of charge storage elements, each charge storage element located adjacent to a respective one of the plurality of semiconductor channels.

8. The three-dimensional memory device of claim 3 , wherein:

the first annular dielectric spacer is present at a level of the joint-level electrically conductive layer and is not present at levels of the joint-level insulating layer and the additional joint-level electrically conductive layer; and

the second annular dielectric spacer continuously extends from a horizontal plane including a bottom surface of the joint-level electrically conductive layer to the bottom surface of the second alternating stack.

9. The three-dimensional memory device of claim 3 , wherein:

a first-tier insulating cap layer is located between the first alternating stack and the joint-level electrically conductive layer;

the first annular dielectric spacer is present at a level of the joint-level electrically conductive layer and is not present at levels of the joint-level insulating layer and the additional joint-level electrically conductive layer; and

the second annular dielectric spacer contacts a top surface of the first annular dielectric spacer, and does not directly contact the first-tier insulating cap layer.

10. The three-dimensional memory device of claim 1 , wherein:

the first annular dielectric spacer comprises a dielectric oxide of a semiconductor material of a portion of the at least one joint-level doped semiconductor portion; and

the second annular dielectric spacer comprises a material selected from a dielectric metal oxide and a silicon oxide material having a different composition from the first annular dielectric spacer.

11. The three-dimensional memory device of claim 1 , wherein an entire outer sidewall of the first annular dielectric spacer is in direct contact with an inner sidewall of the second annular dielectric spacer.

12. A three-dimensional memory device comprising:

a first alternating stack of first insulating layers and first electrically conductive layers located over a substrate;

a first memory opening fill structure extending through the first alternating stack and comprising a first memory film and a first vertical semiconductor channel that is laterally surrounded by the first memory film;

a joint-level electrically conductive layer overlying the first alternating stack;

at least one joint-level doped semiconductor portion contacting a top surface of the first vertical semiconductor channel and located within, and electrically isolated from, the joint-level electrically conductive layer;

a second alternating stack of second insulating layers and second electrically conductive layers located over the joint-level electrically conductive layer; and

a second memory opening fill structure extending through the second alternating stack and comprising a second memory film and a second vertical semiconductor channel that is laterally surrounded by the second memory film and vertically extends into the at least one joint-level doped semiconductor portion, wherein the first memory film and the second memory film are vertically spaced from each other by the at least one joint-level doped semiconductor portion, wherein:

the at least one joint-level doped semiconductor portion comprises a first joint-level doped semiconductor portion and a second joint-level doped semiconductor portion that overlies the first joint-level doped semiconductor portion; and

the first joint-level doped semiconductor portion and the second joint-level doped semiconductor portion have different compositions.

13. The three-dimensional memory device of claim 12 , wherein the first joint-level doped semiconductor portion and the second joint-level doped semiconductor portion include different semiconductor materials.

14. The three-dimensional memory device of claim 13 , wherein each of the first joint-level doped semiconductor portion and the second joint-level doped semiconductor portion comprises a respective material selected from doped amorphous silicon, doped polysilicon, and doped silicon-germanium alloys.

15. The three-dimensional memory device of claim 12 , wherein:

a top surface of a first annular dielectric spacer directly contacts a bottom surface of the second joint-level doped semiconductor portion; and

the second joint-level doped semiconductor portion has a greater lateral dimension than the first joint-level doped semiconductor portion.

16. The three-dimensional memory device of claim 12 , wherein:

an inner sidewall of the first annular dielectric spacer directly contacts the first joint-level doped semiconductor portion; and

an inner sidewall of a second annular dielectric spacer laterally contacts the second joint-level doped semiconductor portion.

17. A three-dimensional memory device comprising:

a first alternating stack of first insulating layers and first electrically conductive layers located over a substrate;

a first memory opening fill structure extending through the first alternating stack and comprising a first memory film and a first vertical semiconductor channel that is laterally surrounded by the first memory film;

a joint-level electrically conductive layer overlying the first alternating stack;

at least one joint-level doped semiconductor portion contacting a top surface of the first vertical semiconductor channel and located within, and electrically isolated from, the joint-level electrically conductive layer;

a second alternating stack of second insulating layers and second electrically conductive layers located over the joint-level electrically conductive layer;

a second memory opening fill structure extending through the second alternating stack and comprising a second memory film and a second vertical semiconductor channel that is laterally surrounded by the second memory film and vertically extends into the at least one joint-level doped semiconductor portion, wherein the first memory film and the second memory film are vertically spaced from each other by the at least one joint-level doped semiconductor portion;

at least one annular dielectric spacer laterally surrounding the at least one joint-level doped semiconductor portion, and wherein each of the first annular dielectric spacer and the second annular dielectric spacer includes a respective portion located at a same level as, and laterally surrounded by, the joint-level electrically conductive layer; and

conformal backside blocking dielectric layers comprising a dielectric material and located at each level of the first electrically conductive layers, the second electrically conductive layers, and the joint-level electrically conductive layer,

wherein the joint-level electrically conductive layer is laterally spaced from the at least one joint-level doped semiconductor portion by a layer stack of a vertical portion of one of the conformal backside blocking dielectric layer and the at least one annular dielectric spacer.

18. The three-dimensional memory device of claim 17 , wherein the at least one annular dielectric spacer comprises:

a first annular dielectric spacer having a first material composition, contacting a top surface of the first memory film, and laterally surrounding the at least one joint-level doped semiconductor portion; and

a second annular dielectric spacer having a second material composition, contacting at least one of a top surface and an outer sidewall of the first annular dielectric spacer and a bottom surface of the second alternating stack, and laterally surrounding the at least one joint-level doped semiconductor portion, wherein the second material composition is different from the first material composition.

19. The three-dimensional memory device of claim 17 , wherein the joint-level electrically conductive layer comprises a material that is different from any semiconductor material in the at least one joint-level doped semiconductor portion.

20. The three-dimensional memory device of claim 17 , further comprising:

a joint-level insulating layer overlying the joint-level electrically conductive layer;

an additional joint-level electrically conductive layer overlying the joint-level insulating layer and underlying the second alternating stack,

wherein the joint-level insulating layer and the additional joint-level electrically conductive layer are laterally spaced from the at the one joint-level doped semiconductor portion by the at least one annular dielectric spacer.

Assignments (4)
PARTIAL RELEASE OF SECURITY INTERESTS Recorded Apr 25, 2025
From: JPMORGAN CHASE BANK, N.A., AS AGENT
To: SANDISK TECHNOLOGIES, INC.
Reel/Frame 071382/0001 →
SECURITY AGREEMENT Recorded Apr 25, 2025
From: SANDISK TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 071050/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2024
From: SANDISK TECHNOLOGIES LLC
To: SANDISK TECHNOLOGIES, INC.
Reel/Frame 069796/0423 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2017
From: COSTA, XIYING; MAO, DAXIN; PETTI, CHRISTOPHER; LEE, DANA; LEE, YAO-SHENG
To: SANDISK TECHNOLOGIES LLC
Reel/Frame 041403/0773 →
Continuity (2)
Provisional Application 62437944 · Dec 22, 2016
Related Publication 20180182771A1 · Jun 28, 2018
Cited By (16)
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