IP Library Granted Patent US 10,159,506
Granted Patent B2
US 10,159,506 · App. 14/658,944 · Granted Dec 25, 2018

Methods and devices for actuating surgical instruments

Inventors: Chad P. Boudreaux (Cincinnati, OH); Jason R. Lesko (Cincinnati, OH); Eric N. Johnson (Maineville, OH); Kevin M. Fiebig (Cincinnati, OH); Carl J. Draginoff, Jr. (Mason, OH); Scott B. Killinger (Madeira, OH); Kris E. Kallenberger (Cincinnati, OH); Barry C. Worrell (Centerville, OH)
Assignee: Ethicon LLC
A61B17/29A61B17/295A61B18/1445A61B2017/00526A61B2017/2905A61B2017/2912A61B2017/2927A61B2018/0063A61B2018/00601A61B2018/1455
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,159,506
App. No.
14/658,944
Filed
Mar 16, 2015
Granted
Dec 25, 2018
Kind
B2
Examiner
OU, JING RUI
Art Unit
3771
USPC
606/170
Abstract

Various exemplary methods and devices for actuating surgical instruments are provided. In general, a surgical device can include one or more actuation shafts configured to facilitate actuation of the device. In an exemplary embodiment, the device can include four actuation shafts, two actuation shafts to facilitate articulation of the device, one actuation shaft to facilitate opening and closing of jaws at a distal end of the device, and one actuation shaft to facilitate moving a cutting element of the device. In an exemplary embodiment, each of the one or more actuation shafts can include a distal elongate member and a proximal elongate member having a proximal end attached to a distal end of the distal elongate member. The proximal elongate member can be rigid, and the distal elongate member can be flexible.

Claims (29)

1. A surgical device, comprising:

a handle having an actuation mechanism coupled thereto;

a shaft assembly extending distally from the handle, the shaft assembly including an outer elongate shell defining an inner lumen, and the shaft assembly including first and second elongate members extending longitudinally within the inner lumen;

first and second stabilizing members; and

an end effector coupled to a distal end of the shaft assembly;

wherein the actuation mechanism is configured to be actuated by a user so as to simultaneously cause a first force to be applied to one of the first and second elongate members, and thereby cause the one of the first and second elongate members to slidably translate proximally and longitudinally within the inner lumen, and cause a second force to be applied to the other of the first and second elongate members, and thereby cause the other of the first and second elongate members to slidably translate distally and longitudinally within the inner lumen, the translation of the first and second elongate members causing articulation of the end effector;

wherein the shaft assembly includes first and second elongate tubes, the first elongate member being positioned within the first elongate tube in a fixed position relative thereto, the second elongate member being positioned within the second elongate tube in a fixed position relative thereto, and the actuation mechanism being configured to move the first and second elongate tubes in response to the actuation of the actuation mechanism, thereby causing the translation of the first and second elongate members; and

wherein the first stabilizing member is attached to the first elongate tube, the second stabilizing member is attached to the second elongate tube, and the actuation of the actuation mechanism is configured to simultaneously longitudinally translate the first stabilizing member, thereby causing the longitudinal translation of the first elongate member, and longitudinally translate the second stabilizing member, thereby causing the longitudinal translation of the second elongate member.

2. The device of claim 1 , wherein the first elongate member is attached to the first elongate tube via one of welding and crimping, and the second elongate member is attached to the second elongate tube via one of welding and crimping.

3. The device of claim 1 , further comprising a second actuation mechanism, the second actuation mechanism being configured to be actuated by the user so as to rotate the first and second stabilizing members about a longitudinal axis of the outer elongate shell so as to cause rotation of the end effector about the longitudinal axis.

4. The device of claim 1 , wherein the first elongate member includes a first rigid elongate rod, and the second elongate member includes a second rigid elongate rod.

5. The device of claim 4 , wherein the shaft assembly includes a first flexible elongate band having a proximal end attached to a distal end of the first rigid elongate rod, and the second elongate member includes a second flexible elongate band having a proximal end attached to a distal end of the second rigid elongate rod, the first and second flexible elongate bands being configured to bend during the articulation of the end effector.

6. The device of claim 1 , wherein the first stabilizing member is attached to the first elongate member via one of welding, crimping, and interference fit, the second stabilizing member is attached to the second elongate member via one of welding, crimping, and interference fit.

7. The device of claim 1 , further comprising a bend region at a distal portion of the shaft assembly, the shaft assembly being configured to bend at the bend region so as to articulate the end effector.

8. The device of claim 7 , wherein the first elongate member includes a first rigid elongate rod, the second elongate member includes a second rigid elongate rod, and the shaft assembly includes first and second flexible elongate bands each spanning the bend region, the first elongate band having a proximal end attached to a distal end of the first rigid elongate rod, and the second elongate member includes a second flexible elongate band having a proximal end attached to a distal end of the second rigid elongate rod, the first and second flexible elongate bands being configured to bend in the bend region during the articulation of the end effector.

9. The device of claim 1 , wherein the actuation mechanism includes first and second drums, the first drum being coupled to the first elongate member, the second drum being coupled to the second elongate member, the actuation of the actuation mechanism being configured to simultaneously move the first drum in a first direction and thereby apply the first force and cause the longitudinal translation of the first elongate member, and move the second drum in a second direction and thereby apply the second force and cause the longitudinal translation of the second elongate member, the second direction being opposite to the first direction.

10. The device of claim 9 , wherein:

the actuation mechanism is configured to continuously rotate 360° about the longitudinal axis; and

during the continuous 360° rotation of the actuation mechanism, the one of the first and second elongate members is configured to first translate proximally and longitudinally within the inner lumen and the other of the first and second elongate members is configured to translate distally and longitudinally within the inner lumen, and then the one of the first and second elongate members is configured to translate distally and longitudinally within the inner lumen and the other of the first and second elongate members is configured to translate proximally and longitudinally within the inner lumen.

11. The device of claim 1 , wherein the actuation mechanism includes one of a rotatable knob, a slidable lever, and a movable handle.

12. A surgical device, comprising:

a handle having a movable actuator coupled thereto;

a shaft assembly extending distally from the handle, the shaft assembly including an outer elongate shell defining an inner lumen, and the shaft assembly including first and second elongate members extending longitudinally within the inner lumen; and

an end effector coupled to a distal end of the shaft assembly;

wherein the actuator is configured to be moved by a user relative to the handle so as to simultaneously cause a first force to be applied to one of the first and second elongate members, and thereby cause the one of the first and second elongate members to slidably translate proximally and longitudinally within the inner lumen, and cause a second force to be applied to the other of the first and second elongate members, and thereby cause the other of the first and second elongate members to slidably translate distally and longitudinally within the inner lumen, the translation of the first and second elongate members causing articulation of the end effector;

wherein the shaft assembly includes first and second elongate tubes, the first elongate member being positioned within the first elongate tube in a fixed position relative thereto, the second elongate member being positioned within the second elongate tube in a fixed position relative thereto, and the first and second elongate tubes being configured to move in response to the actuation of the actuator, thereby causing the translation of the first and second elongate members; and

wherein the surgical device further comprises first and second stabilizing members, the first stabilizing members being attached to the first elongate tube, the second stabilizing member being attached to the second elongate tube, the actuation of the actuator being to configured to simultaneously longitudinally translate the first stabilizing member, thereby causing the longitudinal translation of the first elongate member, and longitudinally translate the second stabilizing member, thereby causing the longitudinal translation of the second elongate member.

13. The device of claim 12 , wherein the actuator includes one of a lever, a button, a switch, a rotatable knob, and a movable handle configured to be moved relative to a stationary portion of the handle.

14. The device of claim 12 , further comprising a second movable actuator coupled to the handle, the second actuator being configured to be moved by the user relative to the handle so as to rotate the first and second stabilizing members about a longitudinal axis of the outer elongate shell so as to cause rotation of the end effector about the longitudinal axis.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056983/0569 →
CHANGE OF NAME Recorded Dec 14, 2017
From: ETHICON ENDO-SURGERY, LLC
To: ETHICON LLC
Reel/Frame 045604/0713 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2015
From: BOUDREAUX, CHAD P.; LESKO, JASON R.; JOHNSON, ERIC N.; FIEBIG, KEVIN M.; DRAGINOFF, CARL J., JR.; KILLINGER, SCOTT B.; KALLENBERGER, KRIS E.; WORRELL, BARRY C.
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 035851/0120 →
Continuity (1)
Related Publication 20160270809A1 · Sep 22, 2016
Cited By (61)
US 12,185,946 US 12,207,820 US 12,207,835 US 12,213,666 US 12,213,671 US 12,220,126 US 12,226,099 US 12,226,100 US 12,232,723 US 12,232,724 US 12,239,316 US 12,239,317 US 12,239,404 US 12,245,764 US 12,245,901 US 12,256,930 US 12,256,931 US 12,261,471 US 12,262,888 US 12,274,438 US 12,274,442 US 12,274,445 US 12,285,166 US 12,285,171 US 12,290,259 US 12,290,261 US 12,324,579 US 12,324,580 US 12,324,581 US 12,324,585 US 12,336,705 US 12,336,709 US 12,343,013 US 12,357,309 US 12,369,909 US 12,369,911 US 12,369,912 US 12,383,259 US 12,383,267 US 12,414,768 US 12,432,790 US 12,433,584 US 12,433,627 US 12,440,208 US 12,440,209 US 12,440,213 US 12,446,877 US 12,453,557 US 12,458,455 US 12,465,363 US 12,471,982 US 12,490,980 US 12,502,171 US 12,508,025 US 12,521,116 US 12,527,571 US 12,527,575 US 12,533,126 US 12,533,127 US 12,636,006 US 12,714,425