IP Library › Granted Patent US 10,646,220
Granted Patent B2
US 10,646,220 · App. 15/628,162 · Granted May 12, 2020

Systems and methods for controlling displacement member velocity for a surgical instrument

Inventors: Frederick E. Shelton, IV (Hillsboro, OH); David C. Yates (West Chester, OH); Jason L. Harris (Lebanon, OH)
Assignee: Ethicon LLC
A61B17/0686A61B17/068A61B17/072A61B17/07207A61B17/1114A61B17/1626A61B90/03A61B2090/064
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,646,220
App. No.
15/628,162
Filed
Jun 20, 2017
Granted
May 12, 2020
Kind
B2
Art Unit
3731
USPC
227/176.1
Abstract

A motorized surgical instrument is disclosed. The surgical instrument includes a displacement member movable between a first position and a second position to effect a motion at an end effector, a motor coupled to the displacement member, the motor configured to drive the displacement member between the first position and the second position, and a control circuit coupled to the motor. The control circuit is configured to receive a signal indicative of force from a sensor, the signal indicative of the force applied by a closure tube to the end effector, determine a closure force applied by the closure tube to the end effector; determine whether the closure force is within a threshold of an expected closure force, and set a motor velocity to drive the motor at a velocity that corresponds to the closure force relative to the expected force.

Claims (62)

1. A surgical instrument comprising:

a displacement member movable between a first position and a second position to effect a motion at an end effector;

a motor coupled to the displacement member, the motor configured to drive the displacement member between the first position and the second position; and

a control circuit coupled to the motor, the control circuit configured to:

receive a signal indicative of force from a sensor, the signal indicative of the force applied by a closure tube to the end effector;

determine a closure force applied by the closure tube to the end effector;

determine whether the closure force is within a threshold of an expected closure force; and

set a motor velocity to drive the motor at a velocity that corresponds to the closure force relative to the expected closure force.

2. The surgical instrument of claim 1 , further comprising a sensor coupled to the control circuit, the sensor configured to detect a force exerted at an interaction point between the end effector and the closure tube.

3. The surgical instrument of claim 2 , wherein the closure force comprises the force exerted at the interaction point between the end effector and the closure tube.

4. The surgical instrument of claim 1 , wherein the control circuit is configured to retrieve the expected closure force from a memory.

5. The surgical instrument of claim 1 , wherein the control circuit is configured to compare a value of the closure force to a value of the expected closure force and to determine whether the closure force is within the threshold of the expected closure force based on the results of the comparison.

6. The surgical instrument of claim 1 , wherein the control circuit is configured to compare a first difference between the closure force and a prior expected closure force and a second difference between the expected closure force and the prior expected closure force and to determine whether the closure force is within the threshold of the expected closure force based on the results of the comparison.

7. The surgical instrument of claim 1 , further comprising:

the end effector; and

the closure tube coupled to the end effector, the closure tube configured to apply the closure force to the end effector.

8. A surgical instrument comprising:

a closure system configured to apply a closure force to an end effector to transition the end effector between an open position and a closed position;

a displacement member coupled to the closure system, the displacement member movable between a first position and a second position to effect a motion at the end effector;

a motor coupled to the displacement member, the motor configured to drive the displacement member between the first position and the second position; and

a control circuit coupled to the motor, the control circuit configured to:

determine the closure force exerted by the closure system;

retrieve an expected closure force;

determine whether the closure force is within a tolerance of the expected closure force; and

set the motor to drive the displacement member at a velocity, wherein the velocity corresponds to the closure force relative to the expected closure force.

9. The surgical instrument of claim 8 , further comprising a sensor coupled to the control circuit, the sensor configured to detect the closure force.

10. The surgical instrument of claim 9 , wherein the sensor is disposed at an interaction point between the closure system and the end effector.

11. The surgical instrument of claim 8 , wherein the control circuit is configured to retrieve the expected closure force from a memory.

12. The surgical instrument of claim 8 , wherein the control circuit is configured to compare a value of the closure force to a value of the expected closure force and to determine whether the closure force is within the tolerance of the expected closure force based on the comparison.

13. The surgical instrument of claim 8 , wherein the control circuit is configured to compare a first difference between the closure force and a prior expected closure force and a second difference between the expected closure force and the prior expected closure force and to determine whether the closure force is within the tolerance of the expected closure force based on the results of the comparison.

14. The surgical instrument of claim 8 , further comprising:

the end effector; and

the closure system coupled to the end effector, the closure system configured to apply the closure force to the end effector.

15. A method of controlling a motor in a surgical instrument, the surgical instrument comprising a closure system configured to apply a closure force to an end effector to transition the end effector between an open position and a closed position, a displacement member coupled to the closure system, the displacement member movable between a first position and a second position to effect a motion at the end effector, the motor coupled to the displacement member, the motor configured to drive the displacement member between the first position and the second position, and a control circuit coupled to the motor, the method comprising:

determining the closure force exerted by the closure system;

retrieving an expected closure force;

determining whether the closure force is within a tolerance of the expected closure force; and

setting a motor velocity for driving the motor, wherein the motor velocity corresponds to the closure force relative to the expected closure force.

16. The method of claim 15 , further comprising retrieving, by the control circuit, the expected closure force from a memory.

17. The method of claim 15 , further comprising sensing, by a sensor coupled to the control circuit, a force exerted by the closure system at an interaction point with the end effector.

18. The method of claim 17 , further comprising determining, by the control circuit, the closure force exerted by the closure system.

19. The method of claim 15 , further comprising comparing, by the control circuit, a value of the closure force to a value of the expected closure force and determining, by the control circuit, whether the closure force is within the tolerance of the expected closure force based on the results of the comparison.

20. The method of claim 15 , further comprising comparing, by the control circuit, a first difference between the closure force and a prior expected closure force and a second difference between the expected closure force and the prior expected closure force and determining, by the control circuit, whether closure force is within the tolerance of the expected closure force based on the results of the comparison.

21. A surgical instrument comprising:

a displacement member movable between a first position and a second position to effect a motion at an end effector;

a motor coupled to the displacement member, the motor configured to drive the displacement member between the first position and the second position; and

a control circuit coupled to the motor, the control circuit configured to:

determine a closure force applied by a closure tube to the end effector;

compare the closure force to an expected closure force; and

set a motor velocity to drive the motor at a velocity based on the comparison.

22. A surgical instrument comprising:

a closure system configured to apply a closure force to an end effector to transition the end effector between an open position and a closed position;

a displacement member coupled to the closure system, the displacement member movable between a first position and a second position to effect a motion at the end effector;

a motor coupled to the displacement member, the motor configured to drive the displacement member between the first position and the second position; and

a control circuit coupled to the motor, the control circuit configured to:

determine the closure force exerted by the closure system;

compare the closure force to an expected closure force; and

set the motor to drive the displacement member at a velocity based on the comparison.

23. A method of controlling a motor in a surgical instrument, the surgical instrument comprising a closure system configured to apply a closure force to an end effector to transition the end effector between an open position and a closed position, a displacement member coupled to the closure system, the displacement member movable between a first position and a second position to effect a motion at the end effector, the motor coupled to the displacement member, the motor configured to drive the displacement member between the first position and the second position, and a control circuit coupled to the motor, the method comprising:

determining the closure force exerted by the closure system;

comparing the closure force to an expected closure force; and

setting a motor velocity for driving the motor, wherein the motor velocity is based on the comparison.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056601/0339 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2017
From: SHELTON, FREDERICK E., IV; YATES, DAVID C.; HARRIS, JASON L.
To: ETHICON LLC
Reel/Frame 043856/0790 →
Continuity (1)
Related Publication 20180360450A1 · Dec 20, 2018
Cited By (73)
US 12,185,946 US 12,201,304 US 12,207,820 US 12,207,835 US 12,213,666 US 12,213,671 US 12,220,126 US 12,226,099 US 12,226,100 US 12,232,723 US 12,232,724 US 12,239,316 US 12,239,317 US 12,239,319 US 12,245,764 US 12,245,901 US 12,256,930 US 12,256,931 US 12,261,471 US 12,262,888 US 12,262,890 US 12,274,442 US 12,274,445 US 12,285,166 US 12,285,171 US 12,290,259 US 12,290,261 US 12,295,575 US 12,310,585 US 12,324,579 US 12,324,580 US 12,324,581 US 12,324,585 US 12,336,705 US 12,336,709 US 12,343,013 US 12,357,309 US 12,369,909 US 12,369,911 US 12,369,912 US 12,383,259 US 12,383,266 US 12,383,267 US 12,396,727 US 12,414,767 US 12,414,768 US 12,432,790 US 12,433,584 US 12,433,627 US 12,440,208 US 12,440,209 US 12,440,213 US 12,446,877 US 12,453,554 US 12,453,556 US 12,453,557 US 12,458,455 US 12,465,363 US 12,471,915 US 12,471,982 US 12,502,171 US 12,508,025 US 12,521,116 US 12,527,571 US 12,527,572 US 12,527,575 US 12,533,126 US 12,533,127 US 12,636,006 US 12,636,009 US 12,653,531 US 12,697,121 US 12,714,425