Granted Patent
B2
US 12,318,973 · App. 17/680,911 · Granted Jun 3, 2025
Injection molding method
Inventors:
Hayato Tsuda (Osaka, JP); Takahisa Aoyama (Osaka, JP); Tadaharu Isaka (Osaka, JP); Yukari Yamamoto (Osaka, JP); Yumi Zenke (Osaka, JP)
Assignee:
DAIKIN INDUSTRIES, LTD.
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Abstract
Provided is an injection molding method for obtaining an injection molded article using an injection molding machine by means of filling a mold cavity of a mold with a molten copolymer from a nozzle of the injection molding machine, wherein the minimum thickness of the mold cavity is 0.8 mm or less, the total projected area of the mold is 1 cm 2 or more, and the copolymer is a copolymer containing a tetrafluoroethylene unit and a fluoroalkyl vinyl ether unit, wherein the number of functional groups is 100 or less per 10 6 main-chain carbon atoms of the copolymer.
Claims (14)
1. An injection molding method for obtaining an injection molded article using an injection molding machine by means of filling a mold cavity of a mold with a molten copolymer from a nozzle of the injection molding machine, wherein
a minimum thickness of the mold cavity is 0.8 mm or less, where the minimum thickness of the mold cavity is a distance between walls of the mold cavity that will form a thinnest wall part of the injection molded article,
a total projected area of the mold is 1 cm 2 or more, and
the copolymer is a copolymer containing a tetrafluoroethylene unit and a fluoroalkyl vinyl ether unit, wherein the number of functional groups is 100 or less per 10 6 main-chain carbon atoms of the copolymer and a melt flow rate of the copolymer is 20 g/10 minutes or more.
2. The injection molding method according to claim 1 , wherein the total projected area of the mold is 400 cm 2 or less.
3. The injection molding method according to claim 1 , wherein a temperature of the copolymer is 370° C. or higher at the nozzle of the injection molding machine.
4. The injection molding method according to claim 1 , wherein a cylinder temperature of the injection molding machine is 350° C. or higher.
5. The injection molding method according to claim 1 , wherein a melting point of the copolymer is 295 to 320° C.
6. The injection molding method according to claim 1 , wherein a melt flow rate of the copolymer is 20 to 80 g/10 minutes.
7. The injection molding method according to claim 1 , wherein a content of the fluoroalkyl vinyl ether unit in the copolymer is 1.0 to 10.0% by mass based on the total monomer unit.
8. The injection molding method according to claim 1 , wherein the fluoroalkyl vinyl ether unit is a perfluoro (propyl vinyl ether) unit.
9. The injection molding method according to claim 1 , wherein a minimum product thickness of the injection molded article is 0.8 mm or less, and a projected product area of the injection molded article is 1 to 36 cm 2 .
10. The injection molding method according to claim 1 , wherein the injection molded article is a sealing member or an insulating member.
11. The injection molding method according to claim 1 , wherein the minimum thickness of the mold cavity is 0.1 mm to 0.8 mm.
Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST
Recorded Feb 25, 2022
From: TSUDA, HAYATO; AOYAMA, TAKAHISA; ISAKA, TADAHARU; YAMAMOTO, YUKARI; ZENKE, YUMI
To: DAIKIN INDUSTRIES, LTD.
Reel/Frame 059106/0750 →
Priority Claims (1)
JP 2019-153770
· Aug 26, 2019
· national
Continuity (2)
Continuation
PCTJP2020032234
· Aug 26, 2020
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