Granted Patent B2

US 12,486,762 · App. 18/410,766 · Granted Dec 2, 2025

Inventor: Mohamed Larbi Zeghlache (Al Khobar, SA)

Assignee: SAUDI ARABIAN OIL COMPANY

E21B47/138E21B23/04

Abstract

Claims (40)

1 . A modular untethered downhole tool system for deployment in a fluid in a wellbore, the modular untethered downhole tool system comprising:

a first positive buoyant system exhibiting a first volume and a first density, the first positive buoyant system comprising a first connector;

a second positive buoyant system exhibiting a second volume and a second density, the second positive buoyant system comprising a second connector, wherein a combination of the second volume and the second density provides a greater buoyancy than a combination of the first volume and the first density; and

a sensing system, wherein the sensing system comprises:

a housing having an inner volume;

a sensor within the inner volume configured to sense a parameter within the wellbore;

a memory within the inner volume configured to store the parameter;

a controller within the inner volume configured to control storage of the parameter to the memory; and

a third connector, wherein the third connector is interchangeably connectable to either of the first connector or the second connector.

2 . The system of claim 1 , wherein the first connector is a first female threaded connector and the second connector is a second female threaded connector, wherein the third connector is a male threaded connector, wherein a threading size of the first female threaded connector, the second female threaded connector, and the male threaded connector is the same.

3 . The system of claim 2 , wherein at least one of the sensor, the controller, or the memory is disposed within the male threaded connector.

4 . The system of claim 2 , wherein the first female threaded connector extends entirely through the first positive buoyant system, and wherein the male threaded connector when attached to the first female threaded connector extends through the first positive buoyant system from a first side of the first positive buoyant system to a second side of the first positive buoyant system.

5 . The system of claim 4 , wherein the male threaded connector includes a first portion of a first diameter and a first surface, and a second portion of a second diameter extending from the first surface to a second surface, wherein the first diameter is greater than the first diameter.

6 . The system of claim 5 , wherein both the first portion and the second portion are threaded.

7 . The system of claim 1 , wherein the first connector is a first male threaded connector and the second connector is a second male threaded connector, wherein the third connector is a female threaded connector, wherein a threading size of the first male threaded connector, the second male threaded connector, and the female threaded connector is the same.

8 . The system of claim 1 , wherein the modular untethered downhole tool system further comprises:

a negative buoyant system releasably attachable to the sensing system; and

wherein a combination of the first positive buoyant system, the sensing system, and the negative buoyant system is negatively buoyant in the fluid in the wellbore; and wherein the first positive buoyant system and the sensing system is positively buoyant in the fluid in the wellbore; and

wherein a combination of the second positive buoyant system, the sensing system, and the negative buoyant system is negatively buoyant in the fluid in the wellbore; and wherein the second positive buoyant system and the sensing system is positively buoyant in the fluid in the wellbore.

9 . The system of claim 8 , wherein the negative buoyant system is releasably attachable to the sensing system by a connection system selected from a group consisting of: a dissolvable connector formed of a material that dissolves in the fluid in the wellbore at a defined rate, and an actuatable attachment.

10 . The system of claim 9 , wherein the actuatable attachment comprises a mechanically movable element.

11 . The system of claim 9 , wherein the actuatable attachment comprises an electro-magnet.

12 . The system of claim 1 , wherein the first positive buoyant system comprises a first material, wherein the second positive buoyant system comprises a second material, wherein the second volume is the same as the first volume, and wherein the second material is more positively buoyant than the first material.

13 . The system of claim 1 , wherein the first positive buoyant system comprises a first material, wherein the second positive buoyant system comprises a second material, wherein the second volume is greater than the first volume, and wherein the second material is the same as the first material.

14 . The system of claim 1 , wherein the first connecter is a first female threaded portion, and wherein the first positive buoyant system comprises a foam body into which the first female threaded portion is formed.

15 . The system of claim 1 , wherein the first positive buoyant system comprises a shell holding a first material, wherein the first material is selected from a group consisting of: water, and air.

16 . The system of claim 15 , wherein the first connecter is a first female threaded portion, and wherein the shell comprises the first female threaded portion.

17 . A method for logging data in a wellbore filled with a fluid, the method comprising:

deploying a modular untethered downhole tool in a wellbore, wherein the modular untethered downhole tool comprises:

a positive buoyant system;

a sensing system comprising a sensor, wherein the sensing system is threadedly attached to the positive buoyant system; and

a negative buoyant system releasably attached to the sensing system, wherein a first combination of the positive buoyant system, the sensing system, and the negative buoyant system is negatively buoyant in the fluid, and wherein a second combination of the positive buoyant system and the sensing system is positively buoyant in the fluid;

logging at least a first parameter within the wellbore using the sensor in the sensing system;

releasing the negative buoyant system from the modular untethered downhole tool to yield a remaining downhole tool;

retrieving the remaining downhole tool at a surface of the wellbore;

unthreading the positive buoyant system of the remaining downhole tool from the sensing system of the remaining downhole tool; and

threading a replacement positive buoyant system to the sensing system of the remaining downhole tool to yield an updated downhole tool.

18 . The method of claim 17 , wherein the positive buoyant system has a first volume and comprises a first material, wherein the replacement positive buoyant system has a second volume and comprises a second material, wherein the second volume is the same as the first volume, and wherein the second material is more buoyant than the first material.

19 . The method of claim 17 , wherein the positive buoyant system has a first volume and comprises a first material, wherein the replacement positive buoyant system has a second volume and comprises a second material, wherein the second volume is greater than the first volume, and wherein the second material is the same as the first material.

20 . The method of claim 17 , wherein the sensing system comprises a male threaded portion, wherein the positive buoyant system comprises a first female threaded portion, wherein the replacement positive buoyant system comprises a first second female threaded portion, and wherein the male threaded portion can be threaded into either the first female threaded portion or the second female threaded portion.

Assignments (1)

Continuity (1)

References Cited (400)