RF power transistor package
An RF power transistor package with a rectangular ceramic base can house one or more dies affixed to an upper surface of the ceramic base. Source leads attached to the ceramic base extend from at least opposite sides of the rectangular base beneath a periphery of a non-conductive cover overlying the ceramic base. The cover includes recesses arranged to receive the one or more die, the ceramic base, gate and drain leads and a portion of the source leads. The cover further includes bolt holes arranged to clamp the ceramic base and source leads to a heat sink. Bosses at corners of the cover outward of the bolt holes exert a downward bowing force along the periphery of the cover between the bolt holes.
1. A power transistor package comprising:
a rectangular ceramic base;
one or more die affixed to an upper surface of the ceramic base; and
a rectangular non-conductive cover overlying the ceramic base, the cover including:
a marginal frame including an inner stair-stepped portion defining a recess configured to receive the ceramic base, the inner stair-stepped portion of the marginal frame having a bottom surface laterally outward of the ceramic base facing an upper surface of the heat sink;
at least two bolt holes in the marginal frame arranged to receive bolts on opposite sides of the recess to secure the ceramic base to a heat sink outward of the recess; and
a boss forming a peripheral stair-stepped portion protruding from the bottom surface of the inner stair-stepped portion of the marginal frame adjacent each bolt hole at a location spaced laterally outward toward a periphery of the marginal frame such that the adjacent bolt hole is between the recess and the boss;
each boss protruding from the bottom surface of the inner stair-stepped portion of the marginal frame, so that the bottom surface of the inner stair-stepped portion of the marginal frame is spaced by the bosses above the heat sink when unbolted and, when bolts are tightened in the bolt holes, the bosses serve as pivots to exert a downward-bending moment in the cover laterally inward of the bolts.
2. The package of claim 1 , wherein the recess has a depth less than the height of the ceramic base.
3. The package of claim 1 , including one or more source leads extending from at least one of a pair of opposite sides of the ceramic base, the recess in the cover, the marginal frame including a portion shaped to receive a portion of the one or more source leads that has a depth less than a thickness of the source leads, so that the downward-bending moment clamps the marginal frame against the source leads.
4. The package of claim 3 , wherein the portion shaped to receive a portion of one of the source leads is a side recess in the marginal frame positioned between the bolt holes.
5. The package of claim 1 , wherein the cover includes four corners and a boss protruding from the bottom surface of the marginal frame adjacent each corner of the cover.
6. The package of claim 1 , wherein the cover comprises a material having resistance to creep, high electrical insulation, high yield strength and low dielectric loss.
7. The package of claim 6 , wherein the cover comprises a partially glass-filed polyetherimide.
8. The package of claim 6 , wherein the cover comprises a partially glass-reinforced liquid crystal polymer.
9. The package of claim 1 in which the bosses are sized to protrude 1-5 mils from the lower surface of the marginal frame.
10. The package of claim 9 in which the ceramic base is sized to protrude below the lower surface of the marginal frame a distance less than the size of the bosses.
11. The package of claim 1 in which the ceramic base is sized to protrude 2-5 mils from the lower surface of the marginal frame.
12. A packaging system for an RF power transistor, comprising:
a heat sink having a planar upper surface;
a rectangular ceramic base including one or more die affixed to a prepared upper surface of the ceramic base, the ceramic base overlying the heat sink; and
a non-conductive rectangular cover;
the cover having a rectangular marginal frame;
the marginal frame including an inner stair-stepped portion having a generally planar lower surface laterally outward of the ceramic base facing the upper surface of the heat sink on opposite sides of a recess shaped to receive the ceramic base on the heat sink;
at least two bolt holes through the marginal frame on opposite lateral sides of the recess, for receiving bolts to clamp the cover against the heat sink; and
at least two bosses each defining a peripheral stair-stepped portion protruding from a lower surface of the inner stair-stepped portion of the marginal frame engaging the upper surface of the heat sink at a location spaced from the recess such that the bolts are between the bosses and the recess;
the bosses spacing the lower surface of the inner stair-stepped portion of the marginal frame from the upper surface of the heat sink so that tightening the bolts exerts a downward-bending moment between the bolts pivoting from the bosses.
13. The packaging system of claim 12 , wherein the cover includes a first recess shaped to fit over the ceramic base and source leads.
14. The packaging system of claim 13 , wherein the cover includes a second recess arranged to define a cavity within the first recess to offset a portion of the cover from the one or more die.
15. The packaging system of claim 12 , including source leads connected to and extending from opposite sides of the ceramic base;
the marginal frame including a side recess between the bolt holes for each of the source leads, the side recesses having a depth such that the source leads are clamped against the heat sink by the downward-bending moment of the marginal frame between the bolts.
16. The packaging system of claim 12 , wherein the cover includes four bosses, each adjacent to a corner of the cover and located along an outer edge of the cover.
17. The packaging system of claim 12 , wherein the cover is rectangular and includes four bolt holes, one near each corner of the cover and one of said bosses at each corner.
18. The packaging system of claim 17 , wherein each of the bosses include a tipping edge aligned perpendicular to a diagonal extending from opposite corners of the rectangular ceramic base.